IRJET- Design of Label Numbering Machine

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1841
Design of Label Numbering Machine
S.Vimaladevi1, K.D. Vishnupriyan2, F. Vimalraj3, G. Vadivel4
1Assistant professor, Department of EEE, Kamaraj College of Engineering and Technology, Virudhunagar.
2,3,4,Students, Department of EEE, Kamaraj College of Engineering and Technology, Virudhunagar.
-----------------------------------------------------------------------***------------------------------------------------------------------------
Abstract: This machine comprise of both electrical as well
as mechanical parts. This machine is used to print the
serial numbers and barcodes in the sticker labels. This
paper comprises of design and full working of the machine.
Three phase induction motor with variable frequency
drive is used in this machine. With the help of variable
frequency drive, speed of the motor is adjusted easily.
Unprinted label roll is placed in one side of the machine.
The motor pulls the label roll and after crossing the printer
unit the printed labels are winding and placed into the
other side of the machine. So speed variation of the motor
plays major role in the machine. This machine is also
embedded with sensors, so it will easily count how many
labels are printed and also the length of label roll in
meters. Manual counting of labels takes time consumption
and error may occur. It is possible for winding the labels in
both forward and reverse direction. These numbering
barcode stickers are easy for usage and they are very
accurate and durable.
Index terms: Label Numbering Machine (LNM),
Barcode Printing, Serial Number Printing, Induction
Motor Speed Control.
I. INTRODUCTION
In sticker printing industry this machine plays a
major role for printing the barcodes and serial numbers in
the sticker label roll. The movement of the sticker label roll
from one end to other end is done by the induction motor.
So the induction motor speed control is the main part in
this machine. When the diameter of the sticker roll
increases the speed of the motor gets varied so
periodically change the speed is required this is fulfil by
variable frequency induction motor drive.
This paper based on application of variable speed
requirement .Due to smooth operation it has widely used
in the application of speeds control of motor. It is a device
in electrical system which performs the conversion of
single phase or three phase supply of Fix frequency into
three phase with variable frequency. This paper is based
on Variable frequency drive is basically used where the
variable speed is essential [1]. In this paper they focus on
reducing drive losses and increasing efficiency. Power loss
in induction motor comprised of three components:
copper loss of stator and rotor, core loss and mechanical
loss. Due to induction motors special design, core loss and
copper loss are not well balanced in loads. This model is
comprehensive and accurate comprising of all power loss
related to flux in drive [2]. This paper the method of speed
control of three phase Induction motor using V/F control
method which is fed through the direct matrix converter.
The open loop V/F control of an induction motor is one of
the most common methods of speed control [3].They
proposed controller is composed of an adaptive
feedforward control term which compensates for the
nonlinear and uncertain factors and a feedback control
term which guarantees the system stability. This scheme is
not only simple and easy to implement, but also it
guarantees a precise and fast speed tracking. Fuzzy Pre
Compensated Proportional Integral (FPPI) is used to
improve motor’s dynamic performances during the
activation of optimal energy control [4], [5].
This paper is on the design of a paper slitting and
rewinding machine for a developing economy which
targets small to medium enterprises (SMEs).The current
problem is the high cost of this machines on the market
hence most SMEs in a developing economy cannot afford
them. Through careful analysis of current machines, use of
alternative cheaper materials and use of more energy
efficient drive mechanisms [6]. This machine is similar to
our project but Paper winding machine is one of the
simplest machines which winding the paper in needed
amount. The winding mechanism is used for different
purpose such as winding the coils, winding the silk in
textile industries. It takes more time and the accuracy of
the production was very less [7].
They design the silk winding machine is that to
reduce the time for the winding of silk. The job of winding
the silk is very tiresome. Also time required for the
winding varies largely from worker to worker, thus
making process is time unpredictable. Their silk winding
machine, controlled electronically. The paper starts with
review on the existing rewinding machines and
understanding affective analysis in surrounding work [8],
[9].

II. Block Diagram of Machine
The below Fig.1.shows the general block diagram
of Label Numbering Machine.
Fig.1. Block diagram of LNM
The Power Supply is given to drive and heater.
The drive is used to control the speed of the induction
motor. Control panel is the brain of this machine. Because
all the operations should be done only through the control
panel. It includes Motor control switches, Heater control
switches and Display devices. The heater will generate
heat with the help of fringed Steel. Power supply is given
to the steel so the steel is heated. Centrifugal fan is used
here to pass hot air from heater to printer unit. Inside
heater temperature will sense by the Sunbeam Switch (or)
Thermostatic switch it has placed in the control panel.
The Thermostatic switch which helps to control
the temperature of heater. Set the value of temperature in
Thermostatic switch (100,200,300…). Now comes to the
Main work of machine. It helps to print the Barcode and
serial number in Labels. The motor pulls the unprinted
label roll. In between the unprinted roll to Rubber roll the
Printed unit and Data logic sensor is placed to count the
number of Labels in meters. After crossing the Printed
Labels it has winded on other side. Finally the expected
output printed labels will obtained.
III. Circuit Diagram of Machine
A. Control Panel circuit:
The below Fig.2.shows the Control Panel Circuit
diagram of Label Numbering Machine. Control panel plays
a major role for this machine. Because whole controlling of
the machine is done through this area only.
This control panel has the following major
components length counter, batch counter, thermostatic
switch, pot switch for speed variation, indicator light and
other control switches.
Fig.2. Control Panel circuit diagram
The length and batch counter embedded with data
logic sensor. The length counter and batch counter
indicates in display for that the total number of labels in
meters and also individual count. The pot variation is used
to adjust the sticker label winding speed. The thermostatic
switch is to control the temperature in heater unit.
B. Main Circuit:
The main circuit diagram consists of induction
motor drive connection. The below Fig.3.shows the main
Circuit diagram of Label Numbering Machine.
Fig.3. motor with drive circuit diagram
The single phase power supply is given to the
heater and drive terminal S1 & S2. The terminal T1,T2 &T3
is output from the drive fed to the motor input terminal.
The terminal A1& Ac is the speed adjustment terminal.
This input is fed from the control panel terminal. The port
V+ is used to change the direction of the motor rotation.
This command is also fed from the control panel
.The speed variation of the motor is directly proportional
to the frequency. The frequency variation is done by pot
switch.

Speed α frequency ………. [1]
N = ………. [2]
Where,
N= Speed
F= Frequency
P= Number of poles
IV. HARDWARE IMPLEMENTATION
The below fig.4 is the basic hardware structure of
L.N Machine. This steel stand is made up of stainless steel.
The length, breadth and height are 183.5cm, 46cm and
89cm respectively.
Fig.4. Basic structure of LNM
The major components used in this L.M. machine
are Yaskava drive, heater and control panel. The drive and
heater are placed under this structure. The printer unit is
above the machine. Control panel islocated top right
corner of this machine.
A. Yaskava drive:
The below fig.5 is the drive connection with
motor. The function of this drive is speed adjustment and
motor forward and backward control. This drive has input
voltage is the range of 200v to 240v, 50Hz, 13.8A. The
drive can deliver output as 0v to 240v, 400Hz, 6A.
Fig.5. Motor drive connection diagram
B. Heater:
The below fig.6 represents the heater part of L.N.
machine. The fringed steel is used as the heating element.
When the power supply is given to this steel it is heated. So
hot air is produced in this chamber.
Fig.6. fringed steel & centrifugal fan used as heater
The centrifugal fan is used here this fan delivers
hot air to printer unit. The gas filled Thermostatic switch is
placed inside the heater chamber. This is used to control
the temperature of heater.
C. Control panel:
Control panel is not a component it is one of the
major part of this L.N machine.The below fig.7 shows the
control panel of L.N machine.

Fig.7. Control panel of LNM
In this control panel it is easy to viewhow many
number of labels printed in batch as well as length in
meters.
Fig.8. Top view of LNM
The above fig.8.shows the top view of L.N.
machine. From this top view it has been seen that two end
label roll winder, rolling rod,nip roll and rubber roll. The
printer unit and data logic sensor unit also placed near to
the rolling rod. There are 5 to 7 rolling rods are used to
carry the label roll from unprinted to printed winding. The
nip roll and rubber roll used to pull the printed sticker
labels.
The below fig.9.shows the sectional view of L.N.
machine. The unprinted label roll is placed one edge of this
machine shows fig.9. A small roll adjustment has been
fixed in the control panel. This adjustment helps to
improve the tightness of the sticker label roll. In this
machine can load up to 60 to 70 meters of the unprinted
sticker label roll. The output is also same printed label roll.
Fig.9. Cross sectional view of LNM
Fig.10. Front view of LNM
This machine has Capable of handling wide range of Labels
and papers.More number of Labels can printed easily.The
printed barcode labels are used in various industry.

Fig11. Side view of LNM
V. Three Dimensional model of LNM
The below three fig 12, 13& 14 shows three
dimensional model of L.N.M.
Fig12. Front side model of LNM
Fig13.Back Side model of LNM
Fig14.Cross Back Side model of LNM
VI. CONCLUSION
This machine is able to count the total number of
sticker labels and also measure the sticker labels in
meters. Manual counting of labels to cause time
consumption and sometime error may occur. In this
machine automatically count the sticker labels quickly
with short time. It is capable of handling wide range of
sticker labels. From this project can assure that machine
wind the labels up to 50 to 60 meters. Already existing
machine wind the labels tightly. By the use of speed
control to wind the labels freely. It has been used to avoid
the spreading of ink. This machine will be used for printing
industry.

VII. ACKNOWLEDGMENT
First and foremost, we extend our sincere thanks
to Almighty for the blessings and for giving us the strength
to make this project a grand success. We are indeed
grateful and elated in expressing our sincere and heartfelt
gratitude to our guide Ms.S.VIMALADEVI, M.E., Assistant
Professor, Department of Electrical and Electronics
Engineering, for her inspiring guidance, motivation and
consistent support throughout our project period.We are
gratefully thankful to all my teaching and non-teaching
staff, for their help rendered to carry out our project work.
Finally we wish to express the sincere thanks to our family
members and friends who have helped and supported us
for the completion of project work.
REFERENCES
1) DhammadipWasnik and Hari Kumar Naidu
“SpeedControl of Induction Motor using Variable
Frequency Drives” International Journal of
Advanced Research in Electrical,Electronics
and Instrumentation Engineering Vol. 6,
Issue 6, June 2017.
2) Alirezaloo and MiladGheydi “Induction Motor
Drive Design based on Efficiency Optimization and
Drive Loss Minimization” THE 10th
INTERNATIONAL SYMPOSIUM ON ADVANCED
TOPICS IN ELECTRICAL ENGINEERING March 23-
25, 2017 Bucharest, Romania.
3) SwapnajitPattnaik and K. Vinay Reddy ”Speed
Control of 3-Phase Induction Motor fed Through
Direct Matrix Converter” 2016 International
Conference on Electrical Power and Energy
Systems (ICEPES)Maulana Azad National Institute
of Technology, Bhopal, India. Dec 14-16, 2016.
4) Jakub Talla, Viet Quoc Leu, VáclavŠmídl, Member,
IEEE, and ZdeněkPeroutka, Member, IEEE
“Adaptive Speed Control of InductionMotor Drive
with Inaccurate Model”IEEE TRANSACTIONS ON
INDUSTRIAL ELECTRONICS.
5) T.R. Chelliah, J.G. Yadav “Optimal Energy Control
of Induction Motor by Hybridization of Loss
ModelController Based on Particle Swarm
Optimization and Search Controller” Raj Kumar
Goel Institute of TechnologyGhaziabad, India 2009
IEEE.
6) TawandaMushiri and Godfrey Mashana “Design of
a paper slitting and rewinding machine”
Proceedings of the 2016 International Conference
on Industrial Engineering and Operations
Management Detroit, Michigan September 23-25,
2016
7) Vishal Ugale,PrathmeshPalde and Prashant Sanap
“Enhancement in Productivity of Insulation Paper
Winding Machine ” International Research Journal
of Engineering and Technology (IRJET) Volume:
05 Issue: 03 | Mar-2018.
8) Akash S Gavhane, PramodGavhane ”A Review
Paper on Silk Winding Machine”International
Research Journal of Engineering and Technology
(IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 3 |
Mar -2017.
9) NORAIDAH BINTI BLAR ”DEVELOPMENT OF AN
AUTOMATIC REWINDING MACHINE FOR CABLE
TAPE CONSIDERING AFFECTIVE
ANALYSIS”UNIVERSITI TEKNIKAL MALAYSIA
MELAKA 2013.
10) “Design of Machine Elements”, V. B. Bhandari; Tata
McGraw-Hill; Edition II (2007).

IRJET- Design of Label Numbering Machine

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