Applied measurement of the motor speed controller for washing machine with random loads, part II

International Journal of Power Electronics and Drive System (IJPEDS)
Vol. 11, No. 1, March 2020, pp. 442~450
ISSN: 2088-8694, DOI: 10.11591/ijpeds.v11.i1.pp442-450  442
Journal homepage: http://ijpeds.iaescore.com
Applied measurement of the motor speed controller for washing
machine with random loads, part II
Khalid G. Mhammed1
, Jabbar A.F. Yahaya2
, Reyasudin Basir Khan3
1 Department of Scientific Affairs, University of Diyala, Iraq.
2 Faculty of Electrical and Electronic Engineering, Universiti Tun Hussein Onn, Malaysia.
3 Universiti Kuala Lumpur, British Malaysian Institute, Malaysia.
Article Info ABSTRACT
Article history:
Received Sep 7, 2019
Revised Nov 2, 2019
Accepted Nov 28, 2019
This research presents a very important industrial issue of controlling the
production target, despite changing loads. Engines of various types, whether
synchronous or synchronous, operate on single and three phase AC, DC
motors or special motors such as stepper and servo. In all these motors, the
speed control of the torque and speed of the above motors has gained
considerable importance. There are three main ways reviewed in the current
search, the second that completes the previous research referred to in the
references. The three methods are PID method, LQR method and feeding –
forward control methods. A real DC motor was used in electrical engineering
machine laboratory at University of Diyala, Iraq. Where the actual
parameters of the DC motor were actually calculated. The practical
parameters were then integrated into the three control method Matlab codes
for the purpose of comparing the results and representing the motor
performance in the indicated control methods.
Keywords:
DC motor
Motor Controller
Speed Control
Three phase
Washing Machine
This is an open access article under the CC BY-SA license.
Corresponding Author:
Khalid G. Mhammed,
Department Scientific Affairs,
University of Diyala, Baqubah, Iraq
Email: khalid_alkaisee@engineering.uodiyala.edu.iq
1. INTRODUCTION
The There are many types of control units which are used in the control field of electrical and
mechanical equipment’s. Most of electrical machines such as single or three-phase AC induction motors, AC
Synchronous motors and DC motors depend mainly on the control feedback units to achieve optimum
performances [1]. The feedback control units which are used with the motors are composed of different types
of sensitive electronic devices: sensors, transmitters, comparator, and servo-controller [2]. A controller unit is
very significant to get the steady state in shorter time and to reduce the rise time, overshooting and settling
time [3]. This paper presents two main developments concern the mechanism of the washing machine:
applying armature control which allows to control the speed of separately excited dc motor using PID
controller, modelling the system of the DC motor and using MATLAB for representing the performance and
analyzing the whole control system.
2. GENERAL SETUP OF WASHING MACHINE
The washing machine is an apparatus which is capable of operating in constant changing load and
can be found using either AC or DC motor. The motor speed increases or decreases depending on the load.
Varying of motor speed with varying the load causes decrease the efficiency of the motor and then decrease

Int J Pow Elec & Dri Syst ISSN: 2088-8694 
Applied measurement of the motor speed controller for washing… (Khalid G. Mhammed)
443
the speed the machine agitator [4]. So, it is very necessary to get a good performance of the machine we have
to get the speed and torque constants whenever the load is changed. When the power that is supplied to the
four-pole motor, the rated speed reaches slightly around 1500 rpm at no-load condition. This rated speed is
high and is very difficult to run with a loaded agitator in the washing machine. Therefore, the speed of the
agitator should be reduced to suitable and safe load speed. The safe load speed can be achieved using two
different diameters of the motor and agitator pulleys. The choice of the diameters is based on the speed ratio
between the motor and safe speed of the agitator. The second important matter is how to keep the speed of
the agitator is invariant with the variable load. To get a constant speed of the agitator and its motor whatever
the load is changed represents the main work of this project. Figure 1 depicts a washing machine which
contains the electrical motor, pulleys and agitator.
Figure 1. Real and internal sector diagram of the washing machine [4].
2.1. Separely excited DC motor
As per Figure. 2, the equivalent circuit of the DC motor is attached with the external variable load
on the armature shaft of the DC motor. The equivalent circuit is composed of two parts: the first is the stator
field windings or may be permanent magnets and the second pat is the rotary armature circuit [5-8]. The DC
motor used in this paper is manufactured by KI Company (Taiwan) with its ratings shown in Figure 2.
Figure 2. Schematic diagram of the DC motor, pulleys, and the load inside the washing machine.
The main relation between the speed N of the DC motor and applied voltage source Vdc on the
armature and its stator flux φ can be identified by (1).
𝑁 (1)

 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 11, No. 1, Mar 2020 : 442 – 450
444
Where Ia, is the armature current, Ra represents the armature resistance, the armature inductance
represents by La. Tm represents the motor torque in newton-meter (N.m). The measurement for rotating inertia
of motor bearing is represented by J and damping coefficient is expressed by B [9-13].
2.2. PID controller
Generally, the schematic diagram of the PID controller is consisted of three main parts as shown in
Figure 3. The real PID used is manufactured by Telefunken Company (Germany) which is available in the
electric machine laboratory, COE, Diyala University as sown in Figure 4. The transfer function (TF) of the
PID controller can be represented by (2). Where the PID parameters are Proportional gain (Kp), Integral gain
(KI) and the derivative gain (Kd) [14-18].
𝑇 𝐾 𝐾 𝑆 (2)
Error
Kp
KI / S
KD S
+ TF
Figure 3. Schematic Diagram of the PID controller which is used to correct and reduce the error.
Figure 4. The real torque/speed controller used in the test is modelled as EM-3320-1A by which
is available in the electric machine laboratory, COE, University of Diyala.
The mathematical relations among the three parameters Kp, KI and Kd of the PID controller and their
effects on the response parameters: rise time, overshoot, settling time and steady state error [19-22] are
shown in Table 1.
Table 1. Expected tunning behaviour of the response parameters of the PID controller.
Parameter Rise Time Overshoot Settling Time Steady state error
Kp Decline Rise Light Change Decline
Ki Decline Rise Rise Remove
Kd Light Change Decline Decline Light Change
The tachometer used in this experiment is manufactured by Telefunken, Germany. It will be used as
an instrument to measure the rotating speed of the used electrical machine. The voltage generated by the
tachometer Etac is given by:
𝐸 𝐾 . 𝑁 (3)
Where the symbols Ktac is a proportional constant and Ntac is the angular velocity of the tachometer.
The transfer function of the DC motor is clarified in Figure 5.

445
Ea(s) 1/ (Las + Ra)
Kp
KT 1/ (Js + B) N(s)
+
‐
Figure 5. Block diagram of close-loop controlled system of the separately excited DC
motor in the washing machine without PID controller.
𝑇 𝑠
. .
(4)
In the DC motor, armature inductor La can be neglected due to its small value in practice, so, the TF
(s) can be simplified through (5) and (6).
𝑇 𝑠
.
(5)
let. (5) = Dc(s)
𝑇 𝑠 .
.
(6)
denominator of the (6) can be expressed into
𝑇 𝑠 (7)
the motor gain Km involves four parameters: Ra, B, Kb and KT as shown in (8).
𝐾
.
(8)
the time constant of the DC motor τ is given as:
𝜏 𝐾 𝐾 (9)
The transfer function of the completed DC motor electric control circuit applied in the proposed
electric washing machine is clarified in Figure 6.
Ea(s) P.I.D
Tacho Meter
DCM N(s)
+
‐ 1500 rpm
Random Loads
Figure 6. Block Diagram of closed loop-controlled system of the separately excited DC
motor in the washing machine with PID controller.
2.3. Feed forward controller
It is a set of methods and procedures used by the designer to identify and discover any factors that
may limit the success of the process in determining the target early so it is called Pre-censorship, thus for
avoiding any problems and monitoring any changes. At the operational level, prior control requires the
designer to focus his efforts towards selecting inputs, outputs and procedures with complete care to minimize

 ISSN: 2088-8694
446
potential problems. In the strategic level, pre-censorship is designed to alert and warn the designer of any
practical changes that will affect long-term objectives [23, 24].
2.4. Linear quadratic controller
The goal of this theory is to control the ideal performance of the system at the lowest economic cost.
The system is described by a set of differential linear equations. The cost is described by a quadratic function
called LQ. One of the most important results of the theory is to obtain a feedback system with the LQR
system, which is part of the LQG solution.
The mathematical algorithm that controls the cost reduction process at the same time controls the
reduction of deviations from the main goal, such as voltages or speed. The results will be compared with the
reference objectives of the required design, which are considered as standard objectives. The process of
control is an iterative process, and in the end the parameters are adjusted to produce the best values for the
system goal.
The frontal feed system in this method is to adjust the control of the target variable not based on
error as in the PID method. It is based on practical knowledge of the measure of disturbance in the signal
based on a mathematical model [25-28]. Figure 7 shows the name plate of the DC motor used in the test
which is available in Electric Machine Laboratory, COE, University of Diyala.
Figure 7. Photo of the DC motor which is used in the test. Electric Machine Laboratory, COE,
University of Diyala.
3. EXPEREMENTAL RESULTS AND DISCUSSION
In Based on Table 2, the motor will be tested under 1500 rpm with random loads. K parameter or
called torque/ampere is the relation between the torque of the DC motor shaft and the input armature current.
Practically, the ratio can be determined by applying a variable torque to the shaft and measuring the drawn
armature current of motor. The b parameter or called volt/speed parameter is the relation between the input
voltage of the DC motor and the shaft speed. Moment of inertia is determined mathematically depending on
the summation of inertias rotor and load masses and its diameter. Armature resistance R, is measured using
an Ohmmeter directly. Inductance of the armature, is determined practically by applying a low AC voltage on
the two terminals of the armature and measuring the passing current. Calculating the impedance of the
armature requires information of R which is found to be L = 2.75µH. The experimental values of K, b, J and
R are mentioned in Table 2.
Table 2. Parameters setup.
K(Nm/A) b (Vs/rad J (Nms2
/rad) R (Ω)
0.5217 0.625 0.0018 5.8
There are three case studies which are implemented using MATLAB coding. Each study explains
the differences between two output responses due to two inputs: ideal step and disturbance step. The output
response are steady state error, overshoot, settling time and rise time. Figure 8 explains the angular velocity
response to due to a step change in voltage.

447
Table 3. Continuous-time state-space model parameters.
a b c d
X1 X2 U1 U2 Y1 U1 U2
X1 -347.2 1.18×104
0 32 17.36 0 0
X2 0 -2.1×106
512 0 0
Figure 8. The angular velocity response to a step change in voltage.
3.1. Feedforward control design
The Root locus of the system with using integrator K/s is shown in Figure 9. The roots of the DC
motor system used explains that the system is stable. These roots depends on the entire system specifications.
Figure 9. Root locus of the system with using integrator K/s.
3.2. LQR control design
To further improve performance, try designing a linear quadratic regulator (LQR) for the feedback
structure shown below in Figure 10.
-15 -10 -5 0 5
-15
-10
-5
0
5
10
15
Root Locus
Real Axis (seconds-1
)
Imaginary
Axis
(seconds
-1
)

 ISSN: 2088-8694
448
Figure 10. This plot compares the closed-loop Bode diagrams for the three designs.
Comparison of the three designs in Figure 11, the input signal takes the zero value for five seconds
and then subtracts the torque value to -0.1 for 5 seconds. This disturbance in the output signal on the lip will
be examined and tested in three cases: the output response in the case of using feed forward system is as
shown in blue color line behaves as a pulse according to the torque input signal Td.
If the same input signal Td is used to change the input torque with the feed back root locus, the output
response in the green color will need more time to reach the stability state, ie, the transient period is greater
than the first.
In the case of feeding LQR, the change in output response (red line) with change in input torque Td
is better between the two previous cases feedforward and feeback. In spite of the disturbance in the input
signal Td, the external response is good and stable. The transint period does not exceed one and a half
seconds, and the change in the amount of external signal does not exceed 0.2.
Figure 11. Setpoint tracking and disturbance rejection
4. CONCLUSION
This paper presents study of three methods of control to modify and correct the dropping in the
speed of the electrical motor of a washing machine due to sudden or pre-starting loads. The feedback
controller consists of comparators such as PID, LQR and feed forward to make improvement and minimizing
to the difference between the actual and setting speed of the motor under variable loads. The actual/real
motor is measured and the parameters are implemented into MATLAB coding to emulate in reality the
optimized performance of the motor in required case study. It is observed from the experiment that in the
-400
-300
-200
-100
0
From: w r
ef
To:
w
10
0
10
5
-270
-180
-90
0
90
To:
w
From: Td
10
0
10
5
Bode Diagram
Frequency (rad/s)
Magnitude
(dB)
;
Phase
(deg)
0 5 10 15
-0.2
0
0.2
0.4
0.6
0.8
1
1.2
To:
w
Setpoint tracking and disturbance rejection
Time (seconds)
Amplitude
feedforw ard
feedback (rlocus)
feedback (LQR)

449
case of a step responses change in the DC motor, it is preferable to use a LOR control rather than PID, and
PID is better than feedforward while the cost of feedforward is the best of all control methods PHD and LQR.
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BIOGRAPHIES OF AUTHORS
Khalid G. Mohammed Assist Prof. Dr. Engineer researcher in electrical power engineering,
machine design and power electronic drives. He has completed his PhD in University Tenaga
National, Kuala-Lumpur, Malaysia 2015. His practical experience since 1993 was focused on
repairing and maintenance different electrical machines in industrial factories. After that he
completed M.Sc. in Baghdad University, Iraq 2005. He has been working in managing and
teaching since 2006 in the college of engineering, Diyala, Iraq.
Jabbar Al-Fattah graduated from University of Leeds and received his B.Sc. Eng. (Hons) in
2005, M.Sc. Eng. from Universiti Malaya (2010) and his Ph.D. in electrical engineering (2017)
from Universiti Tenaga Nasional. During the years 2006 – 2010, he worked as an engineer
involves site installation, maintenance, and converter systems. His main interests included power
electronics and renewable energy systems.
Mohammed Reyasudin Basir Khan is a researcher, senior lecturer and postgraduate coordinator
at University of Kuala Lumpur, Malaysia. Currently, he is working on micro-grid controls and
energy management systems. His research interest includes Hybrid Renewable Energy System,
Micro-grid System, Building Automation System, Autonomous Technologies and Energy
Monitoring and Harvesting Devices. He graduated with a B.Sc. Eng. and PhD in Electrical
Engineering from Universiti Tenaga Nasional (UNITEN) in 2011 and 2016 respectively. He has
seven years of research, teaching and administration experiences

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