M.KARTHIKEYAN
ASSISTANT PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
AAA COLLEGE OF ENGINEERING & TECHNOLOGY, SIVAKASI
karthikeyan@aaacet.ac.in
ME8097 NON DESTRUCTIVE
TESTING AND EVALUATION
UNIT IV ULTRASONIC TESTING (UT) AND ACOUSTIC
EMISSION (AE)
1. Ultrasonic Testing-Principle,
2. Transducers,
3. Transmission and pulse-echo method,
4. Straight beam and angle beam,
5. Instrumentation,
6. Data representation, A/Scan, B-scan, C-scan.
7. Phased Array Ultrasound, Time of Flight Diffraction.
8. Acoustic Emission Technique – Principle,
9. AE parameters, Applications
ULTRASONIC TESTING - PRINCIPLE
ULTRASONIC TESTING
L29 ultrasonic testing principle
L29 ultrasonic testing principle
Ultrasonic system uses high frequency sound energy to conduct
examinations and make measurements.
Ultrasonic examinations can be conducted on a wide variety of
material forms including castings, forgings, welds, and
composites.
ELECTRICAL ENERGY
SOUND ENERGY TRANSMIT & RECEIVE
“TRANSDUCER [PIEZOELECTRIC ELEMENT]”
L29 ultrasonic testing principle
ADVANTAGES
 Internal defects can be detected and sized when a validated
procedure is applied
 Thick specimens take no more time to examine than thin ones,
assuming correct instrumentation set up
 Access to only one side of the component is needed
 There is no radiation hazard in ultrasonic examination, and
hence no disruption of work as there is with radiography
 Volumetric and crack like defects can be detected, irrespective
of their orientation
DISADVANTAGES
 A high degree of operator skill and integrity is needed. Hence,
the need for trained and certified NDT personnel
 In most examinations, there is no permanent record of the
inspection as there is in radiography, however more recent
equipment does offer this facility
 In certain materials, like austenitic steel, the large grain size
found in welds can cause attenuation and this may mask defects
 Spurious indications, and the misreading of signals, can result
in unnecessary repairs, which is why a validated procedure
should be applied when carrying out any ultrasonic
examination.

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L29 ultrasonic testing principle

  • 1. M.KARTHIKEYAN ASSISTANT PROFESSOR DEPARTMENT OF MECHANICAL ENGINEERING AAA COLLEGE OF ENGINEERING & TECHNOLOGY, SIVAKASI karthikeyan@aaacet.ac.in ME8097 NON DESTRUCTIVE TESTING AND EVALUATION
  • 2. UNIT IV ULTRASONIC TESTING (UT) AND ACOUSTIC EMISSION (AE) 1. Ultrasonic Testing-Principle, 2. Transducers, 3. Transmission and pulse-echo method, 4. Straight beam and angle beam, 5. Instrumentation, 6. Data representation, A/Scan, B-scan, C-scan. 7. Phased Array Ultrasound, Time of Flight Diffraction. 8. Acoustic Emission Technique – Principle, 9. AE parameters, Applications
  • 7. Ultrasonic system uses high frequency sound energy to conduct examinations and make measurements. Ultrasonic examinations can be conducted on a wide variety of material forms including castings, forgings, welds, and composites. ELECTRICAL ENERGY SOUND ENERGY TRANSMIT & RECEIVE “TRANSDUCER [PIEZOELECTRIC ELEMENT]”
  • 9. ADVANTAGES  Internal defects can be detected and sized when a validated procedure is applied  Thick specimens take no more time to examine than thin ones, assuming correct instrumentation set up  Access to only one side of the component is needed  There is no radiation hazard in ultrasonic examination, and hence no disruption of work as there is with radiography  Volumetric and crack like defects can be detected, irrespective of their orientation
  • 10. DISADVANTAGES  A high degree of operator skill and integrity is needed. Hence, the need for trained and certified NDT personnel  In most examinations, there is no permanent record of the inspection as there is in radiography, however more recent equipment does offer this facility  In certain materials, like austenitic steel, the large grain size found in welds can cause attenuation and this may mask defects  Spurious indications, and the misreading of signals, can result in unnecessary repairs, which is why a validated procedure should be applied when carrying out any ultrasonic examination.