Layout processing final
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The document discusses layout planning in manufacturing and service organizations, focusing on various types of layouts including process layout, product layout, group technology, and fixed position layout, each with its own advantages. It emphasizes the importance of an effective layout for improving operational performance and customer service. Additionally, it presents case studies, such as a process layout for a spiral-bound notebook production, detailing the production cycle and tasks involved.
Layout processing final
- 1. Process Layout By Hanita Bhambri (50457) Ibna Sharma (50464) Krishni Miglani ( 50478)
- 2. Theory Case Study 1 Case Study 2 Layout Planning In manufacturing and service organizations, it involves the physical arrangement of various resources available in the system to improve the performance of the operating system, thereby providing better customer service. Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 3. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Example Good Layout Features Product Process Matrix • Process Layout • Product Layout • Group Technology • Fixed Position Layout Service Process Matrix
- 4. Theory Case Study 1 Case Study 2 PROCESS LAYOUT A functional layout is an arrangement of resources on the basis of the process characteristics of the resources. Consider a machine shop consisting of : lathes grinders milling machines drilling machines. Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 5. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 6. Theory Case Study 1 Case Study 2 PRODUCT LAYOUT The resources are placed to follow exactly the process sequence dictated by the product • Simpler Material Handling • Fixed Path • Simpler Production Control issues Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 7. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Good Layout Features Example Product Process Matrix Service Process Matrix
- 8. Theory Case Study 1 Case Study 2 GROUP TECHNOLOGY LAYOUT Philosophy that seeks to exploit he commonality in manufacturing and uses this as the basis for grouping components and resources. • Often known as Cellular Manufacturing • Easier Material handling • Improved traceability Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 9. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Good Layout Features Example Product Process Matrix Service Process Matrix
- 10. Theory Case Study 1 Case Study 2 FIXED POSITION LAYOUT Typically employed in large project type organisations • Used for bulky, difficult to move products • Greater control on Process • Need to remove unwanted processes • Eg. HAL (Aircraft manufacturing) , ship building etc. Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 11. Theory Case Study 1 Case Study 2 • Effective & efficient use of space • Facilitates good communication • Minimizes costs • Meets quality of work life needs • Noise • Safety • lighting • temperature • social • aesthetics Layout Planning Types of Layout Good Layout Features Example Product Process Matrix Service Process Matrix
- 12. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 13. Theory Case Study 1 Case Study 2 Layout Planning Types of Layout Example Good Layout Features Product Process Matrix Service Process Matrix
- 14. Theory Case Study 1 Case Study 2 Previous Year Question Paper Explain the Service Design Matrix. Locate the position of the following services in the matrix: 1. Hair Cut 2. Dry Cleaning 3. Radio Broadcasting 4. Online Shopping
- 15. Theory Case Study 1 Case Study 2 ZYX Notebook makers – Process Layout Imaging spiral bound notebooks. With printed covers. Something like a shipra, that sells in the market. Imagine the product to be a spiral bound notebook with fancy covers. MATERIALS USED : SHEETS ( RULED ) FRONT COVER BACK COVER COIL FOR BINDING MACHINE
- 16. Theory Case Study 1 Case Study 2 ZYX Notebook makers– Process Layout The production process of the notebooks is standard for all the variants that are produced and marketed under the initiative and follows a 6 step production cycle, utilizing 6 days. Job 1 – Cover Printing – 1 day Job 2 – Raw material check – half a day Job 3 – Paper and cover punching – 1 day Job 4 – Binding – 1 day Job 5 – Quality check – half a day Job 6 – Rectification – 1 day