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BehaviorofPlasmaNitrided316Ln
StainlessSteel
TheMicrostructuralAnalysisandTribological
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Abstract
Abbreviations
Challengesof316LnStainlessSteel
ChemicalCompositionandMechanicalPropertiesof316LnSS[5]
PlasmaNitridingProcess
TestsPerformedforthisStudy
TestResultsTestResults
MicroHardnessTest
XRDTestResults
WearTestResults
ScanningElectronMicroscope(SEM)
EDAXTestResults
Inference
ConclusionConclusion
Reference
AuthorInfo
3
3
4
4
4
5
66
6
7
8
8
9
9
1010
11
11
TableofContents
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
316Lnstainlesssteelhaswideengineeringapplications,particularlyinnuclearandthermalpowerplants,to
carryandcontroltheflow ofsteam,whichispronetofrequentleakageleadingtomajorexplosions.The
surfaceofthematingpartsinflow controlvalvessticktogetheratahighsteam temperatureof400°Cto
500°C.Thiserodesthesurfaceandleadstotheleakageofsteam.Inordertoavoidthis,the316Lnstainless
steelsurfaceneedstobetreatedandplasmanitridingisthepreferredsurfacetreatingmethodcomparedto
powdercoating,carburizingandcasehardeningbecausethenitridingprocessisdoneatplasmastate,which
increasesincreasesthediffusionrateofthechrome-nitridecontentatthesurfaceofthesubstratematerialtoincrease
thehardnessatsurfaceandtoincreasethecorrosionandwearresistance.
Thiswhitepaperillustratesamicrostructuralanalysisstudythatwasconductedtounderstandthetribological
behaviorofplasmanitrided316Lnstainlesssteelwiththenitridinglayerthicknessof30–40microns.The
plasmanitridingmethodiscost-effectiveastreatmenttimesarereducedbyafactorbetween3and5;there
isa50%reductioninenergyconsumption,anda50to100timesreductionintheuseofothersurfacetreat-
mentmethods[12].Thehardnessandthedepositsoftheplasmanitrided316Lnstainlesssteelwere
measuredusingaVickersmicrohardnesstest.Themicrostructureofthedepositwascharacterizedbyoptical
microscopemicroscope(OP),scanningelectronmicroscope(SEM),X-raydiffraction(XRD),andenergydispersiveX-ray
analysis(EDAX).TheTribologicalbehaviorsweretestedbywear,fatigueandcracktests.Thesereal-timetests
wereconductedatIITMadras,IISBangaloreandAnnaUniversity,Chennai.
Sl.No
1
2
3
4
5
6
77
8
XRD
SEM
OP
MAD
FEG
LNG
EDAXEDAX
OM
X-RayDiffraction
ScanningElectronMicroscopy
OpticalProfilometer
Multi-wavelengthAnomalousDiffraction
FieldEmissionGuns
LiquidNaturalGas
EnergyDisperseX-RayAnalysisEnergyDisperseX-RayAnalysis
OpticalMicroscope
FullFormAcronyms
Abstract
Abbreviations
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |3
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
While316Lnstainlesssteels(SS)arewidelyusedintheindustrybecauseoftheirdistincttoughnessandductil-
ityundercryogenictemperatures,theyarepronetopittingcorrosionespeciallyinthepresenceofhalideions
andacidicenvironments.Itiswellknownthat300seriesausteniticstainlesssteelprovideshighresistanceto
corrosionand oxidation,andretainshighstrengthandexcellentductilityoverawidetemperaturerange
[1,2].Thishaslimitedtheiruseinawiderangeofengineeringapplicationsparticularlyinnuclearandthermal
powerplants,chemicaltankersandchemicalindustries.Infact,corrosiondependsstronglyonthemicro-
structureandcompositionofthematerialatthenear-surfaceregion.Thedrivingcauseforpittingcorrosion
isthedepassivationofasmallarea,whichbecomesanodicwhileanunknownbutpotentiallyvastarea
becomescathodic,leadingtoverylocalizedgalvaniccorrosion.Thecorrosionpenetratesthemassofthe
metal,withlimiteddiffusionofions.Theoccurrenceofsuchextremelylocalizedcorrosionleadstothe
creationofsmallholesinthemetalandleadstothefailureofcomponents,whichcauseseriousaccidentsin
theindustry.
Plasmanitridingisaheattreatingprocessthatdiffusesnitrogenintothesurfaceofametaltocreateacase
hardenedsurface.Theintenseelectricfieldsareusedtogenerateionizedmoleculesofthegasaroundthe
surfacetobenitrided.Suchhighlyactivegaswithionizedmoleculesiscalledplasma.
Surfacehardnessandcorrosionresistancecanbeincreasedbytheplasmanitridingprocess,byintroducing
CrNatthesurfaceofthe316Lnstainlesssteelbytheplasmadiffusionmethod[3].Beforetheplasmanitriding
process,specimenswerecleanedultrasonicallyinacetonefor30minutesandputintothedeposition
chamber.Afterthesampleswereplacedonthecathodeplate,thechamberwasevacuatedto1x10-2
mbar.
Grade
316Ln
Min
Max
-
0.03
-
2.0
-
1.00
-
0.045
-
0.03
16.0
18.0
2.00
3.00
10.0
14.0
-
0.10
C Mn Si P S Cr Mo Ni N
Grade
Tensile
Stress
(MPa)min
YieldStress
0.2% Proof
(MPa)min
Elongation
(% in50mm)
min
RockwellB
(HRB)(*)max
RockwellB
(HRB)(*)max
Hardness
316Ln
(*)-PropertiesconsideredforAnalysis.
485 170 40 95 228
Challengesof316LnStainlessSteel
ChemicalCompositionandMechanicalPropertiesof316LnSS[5]
PlasmaNitridingProcess
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |4
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Theglowdischargeplasmawasgeneratedbyapulsedcpowersupplyof25kW andfrequencyof30kHz.The
gasflowratewascontrolledbyamassflowcontroller.Thesampleswereheatedtothetemperatureof570°C
byionbombardment.Plasmanitridingtemperaturewasmeasuredusingachromel–alumelthermocouple,
placedatthebottom ofthenitridedsample.Thespecimenswereplasmanitridedat570°Cfor24hoursina
gasmixtureof80%N2–20%H2underaworkingpressureof5mbar[7].
Sl.No TestName Purpose Pre-treatmentorPre-requisite
1 MicroHardness
test
To measure the surface
hardnessmadewithverylow
staticloads,whichislessthan
orequalto1kgf.
Thesurfacebeingtestedwas
madetometallographicfinish
anditisachievedbydiamond
pastepolishingfollowedbythe
etchingprocess.
2 X-RayDiffraction
(XRD)
To determine the orientation
anddistributionofcrystalline
grainsin316Lnstainlesssteel.
AlsoXRDwasusedtomeasure
residualstrain,crystallitesize
and micro strain.The index
peakpositionstatesthedistri-
butionbution ofdifferentelements
presentonthesample
Nopre-treatmentwas
required.
3 ScanningElectron
Microscope(SEM)
Itisused to produce largely
magnifiedimagesofthe316Ln
stainless steel with plasma
nitrided and non-nitrided
samples, to analyze and
comparethecrystalstructures
ofboththespecimens.
Thesampleswerewellcleaned
before the process by using
chemical etching and were
driedtoavoidtheevaporation
of water inside the SEM
chamberduetovacuum.
4 EnergyDisperse
X-Analysis(EDX)
Itisperformed with SEM to
characterize the elemental
composition ofthe analyzed
volume for 316Ln stainless
steel.
Thesampleswerewellcleaned
by the chemical etching
process and dried to avoid
evaporationinaVacuum envi-
ronment.
5 WearTest(Pin-on
-disctribometer)
Tocomparethewearrateand
volume of metal removal
between the coated and
non-coated samples.Surface
profileoftheweartrackonthe
ring was measured using
Opticalprofilometer(OP).
The wear test analysis was
donebyusingthePin-On-Disc
tribometer.In thissetup the
stationarypinwasslidagainst
the samplesatthe speed of
0.0753m/sat11.2N noraml
loadsatroom temperature.
TestsPerformedforthisStudy
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |5
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Microhardnessmeasurementsshowedasignificantincreaseinhardnessfrom 210.94HV0.02(foruntreated
samples)upto859.45HV0.02(plasmanitridedsamples).Thesupersaturationofnitrogenthatexistsbeneath
thesurface,leadstotheformationofafinedispersionofchromium-richparticles,givingrisetothepeak
hardness.Thelowerhardnessnearertothesurfacemaybeattributedtothepresenceofmainlyironnitrides
ofarelativelylargeparticlesizecomparedwiththesubsurfacestructure.Thelargerparticleshaveprobably
resultedfrom thecontinuoussputtering,whichischaracteristicofplasmanitriding.However,theformation
ofnitrideprecipitatesbeneaththesurfaceisessentiallyadiffusioncontrolledreaction.ofnitrideprecipitatesbeneaththesurfaceisessentiallyadiffusioncontrolledreaction.
Thephotomicrographshowsthewhitelayerofthenitridedzonewiththecompoundedzone,formingalloy
nitride.Thegrainsofaustenitearebehindthenitridedlayer.Thelayerthicknessisbetween30–40microns.
Theparentmetalshowslargeequaledaustenitegrains.Someslipbandsarenoticedonscanningthematrix.
ImagesinFigure3weretakenbyanOpticalMicroscope(OM).
TestResults
MicroHardnessTest
MicroHardnessTest
Figure3.Photomicrograph
DEPTH,Micron
HARDNESSVALUE
Figure2.MicroHardnessGraphFigure1.MicroHardnessSurey
0 10 20 30 40 50 60 70 80
1000
900
800
700
600
500
400400
300
200
100
0
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |6
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
1.At0.010kgloadonthesurface:418.1,420.2&418.6HV
2.At0.025kgloadonthesurface:398.6,395.8&396.4HV
3.At0.050kgloadonthesurface:346.3,348.5&349.4HV
4.At0.100kgloadonthesurface:320.5,322.6&324.9HV
5.At0.500kgloadonthesurface:290.6,292.4&294.7HV
6.At1.000kgloadonthesurface:280.6,282.4&277.4HV
Remarks:
Parentmetalhardnesswasreachedat0.5kgfand1.0kgfloads.Therefore,theindenterhaspenetratedbeyondthenitridedlayer.The
imagesinFigure4&5showtheindentationmarksonthesurfaceofthenitridedlayeratdifferentloads.Notetheindentationmarks
athigherloadinFigure5,whichshowsedgesofthecoatingthathasundergonefissuresattheboundary.
XRDAnalysisshowsthesize,shapeandinternalstressofsmallcrystallineregionsforcoatedandnon-coated
316Lnsamples.Italsohelpstofindthecrystalstructureofanunknownmaterial.
HardnessValuesatDifferentLoads
XRDTestResults
Figure6.Non-CoatedSample
XAxisTitle
Fe Fe
Cr
N
MgCr
YAxisTitle
YAxisTitle
XAxisTitle
Figure7.CoatedSample
Figure5.IndentationatHigherLoadsFigure4.IndentationatLowerLoads
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |7
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Theweartestswereconductedforbothuntreated(316Lnstainlesssteel/316Lnstainlesssteel)andplasma
nitrided(CrN/CrN)samples,withanormalloadof11.2N,slidingspeedof0.0753m/sandat250°Cforone
hour.
Thefrictioncoefficientofuntreatedmetalmating(0.81454)ishigherthantheplasmatreatedmetalmating
(0.69004).Thecross-sectionlengthoftheweartrackandtheworndepthoftheweartrack foruntreated
metalsarealsohigh.Thevolumeofmetallossofuntreatedmetal(7.56x10-10
m3
)isoneorderofmagnitude
higherthantheplasmatreatedmetal(4.096x10-11
m3
).
Thewearoftheuntreated316LNSS-316LnSScombinationwassevere,resultinginaveryroughmetallic
surface,andmicro-cracksandsmallweardebrisdistributedsporadicallyonthetrack.Thisistypicalofthe
resultofadhesivewear,whichisestablishedforausteniticstainlesssteelsslidingagainststeels[12].Dueto
itsrelativelylowhardness,theuntreated316stainlesssteelsurfacewasseverelydeformedduringthewear
test.Theroleofnitridinginreducingwearistoproduceahardlayertoresistplasticdeformationandto
changethesurfacechemistrysoastoeliminateadhesionbetweenthecontactsurfaces.Indeed,noadhesion
andplasticwereobservedatthenitridedsurfacesandsubsurface.andplasticwereobservedatthenitridedsurfacesandsubsurface.
WearTestResults
ScanningElectronMicroscope(SEM)
Figure8.WearTestforCoated
XProfile
XProfile
X2.450mm
X1.650mm
1.8
1.5
1.2
0.9
0.6
0.3
0.00.0
0.0 0.5 1.0 1.5 2.0 2.4
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.9
3.7
3.0
2.0
1.0
0.0
mm
mm
mm
mm
Figure9.WearforNon-Coated
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |8
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Plasmanitridingwasdoneon316Lnstainlesssteeltostudythemicrostructure,hardnessandtribological
parametersofthefrictioncoefficient,thewearmechanism andwearrate.
Microhardnessmeasurementsshowedsignificantincreaseinhardnessfrom 210.94HV0.02(for
untreatedsamples)upto1040.45HV0.02(plasmanitridedsamples).
EDAXTestResults
Element
CK
OK
AlK
SiK
SK
CrK
FeKFeK
NiK
Matrix
26.16
08.43
01.40
01.07
00.40
10.18
46.2646.26
06.11
Correction
55.34
13.38
01.32
00.97
00.32
04.97
21.0521.05
02.65
ZAF
Wt% At% Element
CK
NK
OK
SiK
CrK
FeK
NiKNiK
Matrix
24.43
04.20
08.78
01.03
09.99
45.56
06.0106.01
Correction
50.48
07.43
13.62
00.91
04.77
20.25
02.5402.54
ZAF
Wt% At%
Inference
Figure10.Non-CoatedSample Figure11.CoatedSample
Figure13.EDAXforcoatedFigure12.EDAXforNon-coated
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |9
©2014,HCLTechnologies.ReproductionProhibited.ThisdocumentisprotectedunderCopyrightbytheAuthor,allrightsreserved.
Theplasmanitridingprocesshastheabilitytoincreasesurfacehardnessupto1040.45HVbyalteringthe
microstructureatthesurfacelevelofthe316Lnstainlesssteelwithaminimallayerthicknessof30-40microns
andincreasingthecorrosionandwearresistanceatalowercostandtimewhencomparedtotheother
surfacetreatingprocesses.
PlasmaPlasmanitridedpartsareusuallyreadytousestraightaftertheprocesswithnoextramachiningneeded.This
processcanbeperformedatlowertemperaturesthanotherprocesses.Itprovideshighsurfacehardness
withlowwear.Highcasedepthsupportsthecoatinganditreducesthecoatingfailure.Italsoprovideshigh
internalcompressivestress–i.e.resistancetovolumeofcontactfatigue.Temperatureresistanceallowshard
coatingupto600°C.
IntheEDXspectraofelementsinthenitridingsamples,anitrogenpeakwasclearlyvisible,indicating
thepresenceofnitrogenbutnonoticeablenitrogenpeakwasobservedinthenon-nitridingsample.
Thevolumeofmetallossofuntreatedmetal(7.56x10-10
m3
)isoneorderofmagnitudehigherthan
theplasmatreatedmetal(4.096x10-11
m3
).Untreated316Lnstainlesssteelsufferedseverewearand
wascharacterizedbystrongadhesionsandabrasionswhilstthewearoftheplasmanitrided316Ln
stainlesssteelwasmildanddominatedbyplasticdeformation,slightabrasionandfrictionalpolish-
ing.
Conclusion
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |10
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Hello,I’m from HCL’sEngineeringandR&DServices.Weenabletechnologyledorganizationstogotomarketwithinnovativeproducts
andsolutions.Wepatnerwithourcustomersinbuildingworldclassproductsandcreatingassociatedsolutiondeliveryecosystems
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Automotive,ConsumerElectronics,Software,Online,IndustrialManufacturing,MedicalDevices,NetworkingandTelecom,Office
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ThiswhitepaperispublishedbyHCLEngineeringandR&DServices.
Theviewsandopinionsinthisarticleareforinformationalpurposesonlyandshouldnotbeconsideredasasubstituteforprofessional
businessadvice.TheusehereinofanytrademarksisnotanassertionofownershipofsuchtrademarksbyHCLnorintendedtoimply
anyassociationbetweenHCLandlawfulownersofsuchtrademarks.
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Pleasevisithttp://www.hcltech.com/engineering-rd-services
Copyright@ HCCopyright@ HCLTechnologies
Allrightsreserved.
Chandrahasan.K.V.
HCLEngineeringandR&DServices
Reference
AuthorInfo
1.Sourcebookonstainlesssteels.Ohio:Am SocMet;1976.
2.LulaRA.Stainlesssteel.Ohio:Am SocMet;1966.
3.LeeKJ,ChunMS,Kim MH,LeeJM.Anewconstitutivemodelofausteniticstainlesssteelforcryogenicapplications.
ComputMaterSci2009;46:1152–62.
4.BrooksJW,LorettoMH,SmallmanRE.ActaMetall1979;27.
5.DieterGE.Mechanicalmetallurgy.Thirded.McGraw-HillBookCo;1986.
6.RowcliffeAF,ZinkleSJ,StubbinsJF,EdwardsDJ,AlexanderDJ.JNuclMater1998;258–263:183.6.RowcliffeAF,ZinkleSJ,StubbinsJF,EdwardsDJ,AlexanderDJ.JNuclMater1998;258–263:183.
7.LucasGE,BilloneM,PowelJE,HamiltonML.JNuclMater1996;233–237:207.
8.YiminLin,JianLu,LipingWang,TaoXu,QunjiXue,ActaMater.54(2006)5599.
9.MahfujurRahman,JulfikarHaider,M.S.J.Hashmi,Surf.Coat.Tech.200(2005)1645.
10.WangLiang,AppliedSurfaceScience211(2003)308–314.
11.RobertsJTA.Structuralmaterialsinnuclearpowersystem.
12.Monometer.co.uk/plasma-nitriding
TheMicrostructuralAnalysisandTribologicalBehaviorofPlasmaNitrided316LnStainlessSteel |11

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The Microstructural Analysis and Tribological Behavior of Plasma Nitrided 316Ln Stainless Steel