Mod 02 - material handling basics
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The document discusses material handling and material handling equipment. It defines material handling as the movement, protection, storage and control of materials throughout manufacturing, distribution, consumption and disposal. The objectives of material handling are to be safe, efficient, accurate, low cost and avoid damage. Material handling equipment includes transport equipment, position equipment, unit load formation equipment, storage equipment, identification and control equipment. Specific types of transport equipment discussed are industrial trucks, automated guided vehicles and automatic storage and retrieval systems.
Mod 02 - material handling basics
- 1. MATERIAL HANDLING Ameya p. Nijasure napradeep@mes.ac.in
- 2. Material HandlingMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Definition – The movement, protection, storage and control of material / products throughout the process of manufacture, distribution, consumption and disposal. ■ Objectives – material handling – Safe – Efficient & accurate – Low cost – Without damage ■ External logistics – outside of facility (rail, truck, air, ship & Pipeline) ■ Internal Logistics – inside of facility (storage, dispatch, inline transport) • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrival systems
- 3. Material Handling EquipmentMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Transport type ■ To move material from one location to other ■ Industrial trucks, AGVs, Rail guided vehicles, conveyors, cranes & hoists ■ Position Equipment ■ Used for single equipment same location(e.g. feeding mechanisms, fixtures, jaws, turn table) ■ Unit Load Formation Equipment ■ Equipment used to restrict materials so that they maintain their integrity when handled a single load during transport and for storage. ■ Storage Equipment ■ Equipment used for holding or buffering materials over a period of time. ■ Identification & Control Equipment ■ Barcode, RFID, Magnetic belts, machine visions • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 4. Material Handling EquipmentMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Transport type ■ Position Equipment • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 5. Material Handling EquipmentMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Unit Load Formation Equipment ■ Storage Equipment ■ Identification & Control Equipment • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 6. Material Transport EquipmentMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Industrial trucks ■ Manual / hand trucks – Low cost – Move light loads – Small distance ■ Power truck – Medium cost – Large distance within plant • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 7. Material Transport EquipmentMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Industrial trucks ■ Automated Guided vehicles (AGVs) ■ Types of AGVs • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 8. Automated Guided VehiclesMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Automated guidance technology ■ Method by which vehicles pathways are defined & Controlled – Imbedded guidance wires – Paint strips – Magnetic taps – Laser guided vehicles – Inertial navigation ■ Vehicle Management ■ Vehicle safety • Defined pathways • Difficult to maintain & update • No Defined pathways • System can be changed/updated • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 9. Automated Guided VehiclesMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Automated guidance technology ■ Vehicle Management ■ Traffic Control – to minimize interference and avoid collisions – On board vehicle sensing – optical sensor / ultrasonic sensor – Zone control ■ Vehicle dispatching – Computer control position of each vehicle using radio frequency(RF) to check availability & effecting assignment for pickup and drop. ■ Vehicle safety – man machine at same location – avoid collisions – Travelling speed is slow than normal human walk – Obstacle detection – Emergency bumpers – Manual restart • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system
- 10. Automatic Storage & Retrieval systemMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Definition – A combination of equipment and controls which automatically handle, store and retrieve materials with great speed and accuracy, without direct handling by a human worker. ■ Operations performed by AS/RS – Removal of an item from a storage location automatically – Transferring the above item to a specific processing or interface point – After receiving an item from a processing or interface point, it is automatically stored at a predetermined location. • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system (AS/RS)
- 11. Automatic Storage & Retrieval systemMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ AS/RS Basic Layout • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system (AS/RS)
- 12. MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Reasons / objective behind implementing Automatic Storage system – Increasing the storage capacity – Increasing the stock rotation – Utilization of maximum floor space – Recovering the space for manufacturing facilities – Customer service to be improved – Control over inventories to be improved – Ensuring safety in storage function – Increasing the labour productivity in storage function – Reducing labour cost in storage operation – Reducing pilferage and improving security Automatic Storage & Retrieval system• Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system (AS/RS)
- 13. Types of AS/RSMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Unit load AS/RS – Standard-sized containers – System is computer controlled. – Loads are generally over 500 lb per unit. ■ Mini Load AS/RS – To handle small loads such as individual parts – bins or drawers used to store – Small scale / space available ■ Deep-Lane AS/RS – a high-density unit load storage system – stored in multi deep storage with up to 10 items in a single rack, ■ Man-on-board AS/RS ■ Automated Item Retrieval system • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system (AS/RS)
- 14. Types of AS/RSMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Unit load AS/RS ■ Mini Load AS/RS ■ Deep-Lane AS/RS ■ Man-on-board AS/RS – storage of items in less than unit load quantities – operator can select the items and place them in a module ■ Automated Item Retrieval system – designed for retrieval of individual items or small product cartoons. – items are stored in lanes rather than bins or drawers ■ Vertical Lift Retrieval system • Material Handling • Material handing Equipment • Transport type • Position type • Unit Load Formation Equipment • Storage Equipment • Identification & Control Equipment • Material Transport Equipment • Industrial trucks • Automated Guided vehicles (AGVs) • Automatic storage and retrieval system (AS/RS)
- 15. ThankYou….!!! Ameya P. Nijasure 7093062719 napradee@mes.ac.in 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel