MPC Transformer Asset Management Brochure
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This document provides an overview of a training course on transformer asset management. The course covers the fundamentals of transformer condition monitoring and asset management procedures, emphasizing the technical background. It explores the four pillars of condition monitoring: dissolved gas analysis, record keeping, visual inspection, and routine offline tests. Participants will gain hands-on experience with transformer components like on-load tap changers and learn how to interpret test results and maintenance strategies.
MPC Transformer Asset Management Brochure
- 1. Hands‐On Knowledge The Four Pillars of Transformer Asset Management MP Consult Sdn Bhd
- 2. 222 22 Hands‐On Knowledge On Load Tap Changer Func on Opera on Selec on Tes ng Transformers Components Protec on Core Windings Insula on Cooling Correla on between Components Transformer Oil Analysis Life me assessments TRANSFORMER SUPPORT SOLUTIONS Max Philipp has extensive experience gained in interna onal opera ons, strategic management and marke ng and a technical exper se in the field of High Voltage Regula on, Transformers and Substa ons. From hands‐on to managing teams in the Asset Management of Substa ons and especially Power Transformers give him the right background to pass on his wealth of experience. His customer base includes Power U li es, High & Medium Voltage Substa ons, Transformer Manufacturers and Industrial customers in the Asia Pacific region. Max Philipp has worked for 25 years at Maschinenfabrik Reinhausen GmbH (MR) of Germany. In his career he led success‐ fully 2 of their subsidiaries. The first one was in Australia and his last engagement was as Managing Director in Reinhausen Asia Pacific in Kuala Lumpur. Due to his previous engagements he has estab‐ lished deep contacts all over Asia Pacific Power Industry. Course Overview This course covers the fundamentals of transformer condi on moni‐ toring and asset management procedures. It emphasizes on the tech‐ nical background on which decisions are based. This course will give the par cipants valuable knowledge which will support their direc ves and decisions in their daily challenges, instead of an over reliance on technologies such on‐line condi on monitoring systems to interpret data. Course Objec ves Gain an overview on asset management procedures and tech‐ niques for transformers. Acquire an understanding of the 4 pillars of condi on monitoring: DGA, Record keeping, Visual inspec on and Rou ne off line tests (Bushing, OLTC). Interpret test results and understand interrela onship of various tests conducted. Delivery Method Instructor‐Led with hands‐on training on Transformer components plus On Load Tap Changer inspec on. Who Should A end This course is designed for middle to senior asset engineers, asset managers and engineers dealing with specifica on, opera on, maintenance and protec‐ on of power transformers. “It is very useful and is related to day to day work” “Good for engineers to value the assets and understand the need to maintain and to monitor them in order to prolong their longevity” “Instructor has very good knowledge and experience of transformers and OLTC. Able to give good examples and share informa on” “It is a good course for engineers and managers” The 4 Pillars of Transformer Asset Management
- 3. 333 33 Course outline: Transformers and Components History of Power Transformers (Why do we need transformers) Power Transformer Development Transformer Principles Transformer components: On‐Load Tap Changer (OLTC), Bushings, Cooling, etc. Asset Management essen als Asset Management: Why and How Principles Asset Management strategies: • Risk / event based • Time / preven ve • Condi on based “Maintenance free equipment” The 4 pillars of Condi on Monitoring Physical observa on Leaks Transformer components (Core steel, winding, insula on) (Hands on) Transformer cooling Cooling fans Paint Oil & Winding temperature (Hands on) Breathers DGA (Dissolved Gas Analysis) How does DGA work? Sampling techniques How to read the results What to do when the results are showing certain trends Periodic maintenance (Off line) On Load Tap Changers Bushings Buchholz Relays (Hands On) OLTC surge Relay (Hands On) Pressure Relief Device (Hands On) Historical data & record keeping Hands‐On Knowledge
- 4. 444 44 ——‐+++++ Hands‐On Knowledge Hands on experience The training centre is equipped with 2 OLTC models for hands on training. During the third day, the par cipants will have hands on an actual OLTC. During the day we will dismantle, re‐assemble and install the OLTC. A er which, opera onal tests and alignment procedures will performed to ensure that it is properly installed. By the end of the training the Par cipants will: Understand the basics of transformer asset management. Understand transformer life cycle and maintenance planning Learn about DGA in transformer oil Learn how to maintain transformer components Understand transformer opera on, aging and failure Understand on‐line monitoring techniques Understand the various tests performed before during and a er OLTC maintenance. Emphasis is put on the hands on par cipa on of the trainees.
- 5. 555 55 Hands‐On Knowledge Available Courses The 4 Pillars of Transformer Condi on Monitoring On‐Load Tap Changers – Func on, Selec on, Opera on for Engineers On‐Load Tap Changers – Func on, Selec on, Opera on for Managers DARE – Diagnose, Analyse, Repair & Eliminate (Transformers and OLTC) Design, Tes ng, Installa on, Opera on & Maintenance of Transformers Transformer Introduc on (Func on, Designs, Opera on and Tes ng) Transformer Diagnos cs Transformer Oil Handling and Vacuum Processing Interna onal Marke ng Going for Gold: Effec ve life management of power transformers .
- 6. 666 66 Hands‐On Knowledge MP Consult Sdn. Bhd (911882-M) B-02-20, Plaza Damas 3 63 Jalan Sri Hartamas 1 Sri Hartamas 50480 Kuala Lumpur Malaysia Tel: +60 12 772 9 848 Fax: +60 3 6211 0886 Email: max.philipp@mpconsult.com.my Website: www.mpconsult.com.my