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Managing Cleaning Validation & Assessments
           Sans Paper - A Case Study




                     Presented By
                      Jim McElroy
               jim.mcelroy@novartis.com


                     Nagesh Nama
              nagesh.nama@valimation.com



1
Types of Cleaning Validation Documents
   Cleaning Procedure

   Cleaning Validation Assessment (CVA)

   Cleaning Validation Study (Lab notebook: eg. recovery study)

   Cleaning Verification

   Cleaning Validation Protocol (three episodes)

   Site Monitoring Program
Cleaning Validation is rules based
    Most companies maintain spreadsheets to collect and store
    data

    Require human resources to research and manage data

    Considerable time and energy is required to keep information
    current and useful

    Requires well-trained experts to manage the cleaning program
    effectively
Solution:

    Create a cleaning validation software tool
Control, Comply
    Collaborate, eliminate paper,
    increase productivity and simplify
    cleaning assessment and
    validation with




5
Without CAVA
 Entity Management:
  Information retrieval regarding the linking between different entities is complex.
  Approval of the different entities required to perform a cleaning assessment is a
   time consuming process.


 Cleaning Validation Assessments:
  Cleaning Assessments are paper based, inefficient and time consuming.
  The calculations used for performing an assessment are manual calculations and hence can
   lead to human errors.


  Cleaning Validation Protocol:
  Acceptance criteria for each protocol is calculated manually and can lead to human errors.
  Cleaning validation protocol and report preparation is time consuming.
  Lack of audit trails.
Without CAVA                (continued)

 Executions:
  Executions are completely paper based and inefficient.
  Test script reviewers spend a lot of time enforcing good documentation practices.
  Even summary report generation takes time since it is done manually.


 Workflow:
  Workflow automation for entity, cleaning assessment and protocol management is highly
   inflexible or non existent.



  Collaboration:
  A collaboration workspace linked to validation life-cycle entities is non-existent
  A Validation Lifecycle Management system built on industry’s #1 collaboration platform (Microsoft
   SharePoint) is not present
CAVA Features
Tasks/calendars, blogs, wikis, e-                                                 Repositories to manage Products, APIs,
mail integration.                                                                    Solvents, Cleaning Agents, Cleaning
                                                                                   Procedures, Equipment and Analytical
                                                                                                               Methods.

                                          Collaboration
                                                                   Entity
                                                                Management



Flexible workflow                                      CAVA                                                        Cleaning
feature                             Workflows                                                           Assessment tool for
                                                Cleaning Assessment and      Cleaning                    new product, new
                                                 Verification Application
                                                                             Validation                       equipment or
                                                                            Assessment                      modification to
                                                                                                        existing equipment



                                          Executions
                                                                  Cleaning
                                                                  Validation
Web based paperless executions.                                    Protocol                 Protocol forms for API Residue
Analysis form report for each                                                                   Verification, Cleaning Agent
protocol type to perform                                                                  Residue Verification and Microbial
executions.                                                                                                      Verification.
Audit Trail and electronic signature
features compliant with 21 CFR
Part 11.
Entity Management
 Features:
  The CAVA application provides repositories to manage information for products, APIs,
   solvents, cleaning agents, equipment, cleaning procedures and analytical methods.
  The entities mentioned above can be created, edited, approved and retired.
  Rules have been defined to link an entity to other entities (eg: 1) a product is linked to an
   equipment, API 2) a cleaning agent is linked to a cleaning procedure etc..)



     Benefits:
  Rules defined to link different entities makes it easy to search and retrieve information from the
   entity repositories.
  KPI dashboards for real-time data
Cleaning Validation Assessment
 Features:
  Cleaning assessment tool for a new product, new equipment or modification to existing
   equipment.
  Rules have been established to ensure only entities that have been approved are used for
   performing an assessment.
  Ability for the user to override the recommendation and action item provided by the tool.



     Benefits:
  Elimination of manual calculations involved in performing an assessment leads to the elimination
   of human errors.
  Web based assessment tool improves efficiency and reduces cost.
Cleaning Validation Protocols
 Features:
  Web/Form based paperless protocols for API residue verification, cleaning agent residue
   verification and microbial verification
  Formulas in place to calculate the acceptance criteria for each protocol type based on the
   cleaning assessment data




     Benefits:
  Dependency of protocols on approved cleaning assessments eliminates the process of re-
   entering data in the protocols
  Calculation of the acceptance criteria by the system eliminates human error
  Paperless protocol preparation improves efficiency and reduces cost
Executions
 Features:
  Paperless execution mode using web based forms for each protocol type
  Formulas in place to determine the result (pass/fail) for every executed step
  Audit trail and electronic signature features compliant with 21 CFR Part 11
  Real-time execution KPIs




     Benefits:
  Significant reduction in execution time
  Increased data accuracy
  Reviewers can focus on data rather than enforcing mundane good documentation practices
Workflow
 Features:
  Workflow features are highly configurable and flexible
  Multiple workflow types can be deployed on a single repository.




     Benefits:
  Workflow features can be configured and deployed by business users
  Workflows improve efficiency and reduce cost
Collaboration
 Features:
  SharePoint features: Collaborative workspaces and social computing tools
   Wikis, blogs, and team discussion boards




     Benefits:
    Empower teams to work together and collaborate more effectively
    Enable communities and connect people, teams, and expertise
    Enable ad-hoc information sharing
    Support for business process integration
Flowchart for Paper Based Cleaning Validation
Flowchart for Cleaning Validation using CAVA
Summary
CAVA provides an easy to navigate tool for performing
cleaning assessment and validation and helps eliminate paper,
increase productivity and simplify cleaning validation




    Comply                                       Control
                                               Implement cleaning
   Increase your compliance                assessment and validation
   while reducing cost                     processes that are effective
                                                 and sans paper
Novartis and ValiMation Present a SharePoint Solution for Risk Based Cleaning Validation

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Novartis and ValiMation Present a SharePoint Solution for Risk Based Cleaning Validation

  • 1. Managing Cleaning Validation & Assessments Sans Paper - A Case Study Presented By Jim McElroy jim.mcelroy@novartis.com Nagesh Nama nagesh.nama@valimation.com 1
  • 2. Types of Cleaning Validation Documents Cleaning Procedure Cleaning Validation Assessment (CVA) Cleaning Validation Study (Lab notebook: eg. recovery study) Cleaning Verification Cleaning Validation Protocol (three episodes) Site Monitoring Program
  • 3. Cleaning Validation is rules based Most companies maintain spreadsheets to collect and store data Require human resources to research and manage data Considerable time and energy is required to keep information current and useful Requires well-trained experts to manage the cleaning program effectively
  • 4. Solution: Create a cleaning validation software tool
  • 5. Control, Comply Collaborate, eliminate paper, increase productivity and simplify cleaning assessment and validation with 5
  • 6. Without CAVA Entity Management:  Information retrieval regarding the linking between different entities is complex.  Approval of the different entities required to perform a cleaning assessment is a time consuming process. Cleaning Validation Assessments:  Cleaning Assessments are paper based, inefficient and time consuming.  The calculations used for performing an assessment are manual calculations and hence can lead to human errors. Cleaning Validation Protocol:  Acceptance criteria for each protocol is calculated manually and can lead to human errors.  Cleaning validation protocol and report preparation is time consuming.  Lack of audit trails.
  • 7. Without CAVA (continued) Executions:  Executions are completely paper based and inefficient.  Test script reviewers spend a lot of time enforcing good documentation practices.  Even summary report generation takes time since it is done manually. Workflow:  Workflow automation for entity, cleaning assessment and protocol management is highly inflexible or non existent. Collaboration:  A collaboration workspace linked to validation life-cycle entities is non-existent  A Validation Lifecycle Management system built on industry’s #1 collaboration platform (Microsoft SharePoint) is not present
  • 8. CAVA Features Tasks/calendars, blogs, wikis, e- Repositories to manage Products, APIs, mail integration. Solvents, Cleaning Agents, Cleaning Procedures, Equipment and Analytical Methods. Collaboration Entity Management Flexible workflow CAVA Cleaning feature Workflows Assessment tool for Cleaning Assessment and Cleaning new product, new Verification Application Validation equipment or Assessment modification to existing equipment Executions Cleaning Validation Web based paperless executions. Protocol Protocol forms for API Residue Analysis form report for each Verification, Cleaning Agent protocol type to perform Residue Verification and Microbial executions. Verification. Audit Trail and electronic signature features compliant with 21 CFR Part 11.
  • 9. Entity Management Features:  The CAVA application provides repositories to manage information for products, APIs, solvents, cleaning agents, equipment, cleaning procedures and analytical methods.  The entities mentioned above can be created, edited, approved and retired.  Rules have been defined to link an entity to other entities (eg: 1) a product is linked to an equipment, API 2) a cleaning agent is linked to a cleaning procedure etc..) Benefits:  Rules defined to link different entities makes it easy to search and retrieve information from the entity repositories.  KPI dashboards for real-time data
  • 10. Cleaning Validation Assessment Features:  Cleaning assessment tool for a new product, new equipment or modification to existing equipment.  Rules have been established to ensure only entities that have been approved are used for performing an assessment.  Ability for the user to override the recommendation and action item provided by the tool. Benefits:  Elimination of manual calculations involved in performing an assessment leads to the elimination of human errors.  Web based assessment tool improves efficiency and reduces cost.
  • 11. Cleaning Validation Protocols Features:  Web/Form based paperless protocols for API residue verification, cleaning agent residue verification and microbial verification  Formulas in place to calculate the acceptance criteria for each protocol type based on the cleaning assessment data Benefits:  Dependency of protocols on approved cleaning assessments eliminates the process of re- entering data in the protocols  Calculation of the acceptance criteria by the system eliminates human error  Paperless protocol preparation improves efficiency and reduces cost
  • 12. Executions Features:  Paperless execution mode using web based forms for each protocol type  Formulas in place to determine the result (pass/fail) for every executed step  Audit trail and electronic signature features compliant with 21 CFR Part 11  Real-time execution KPIs Benefits:  Significant reduction in execution time  Increased data accuracy  Reviewers can focus on data rather than enforcing mundane good documentation practices
  • 13. Workflow Features:  Workflow features are highly configurable and flexible  Multiple workflow types can be deployed on a single repository. Benefits:  Workflow features can be configured and deployed by business users  Workflows improve efficiency and reduce cost
  • 14. Collaboration Features:  SharePoint features: Collaborative workspaces and social computing tools Wikis, blogs, and team discussion boards Benefits:  Empower teams to work together and collaborate more effectively  Enable communities and connect people, teams, and expertise  Enable ad-hoc information sharing  Support for business process integration
  • 15. Flowchart for Paper Based Cleaning Validation
  • 16. Flowchart for Cleaning Validation using CAVA
  • 17. Summary CAVA provides an easy to navigate tool for performing cleaning assessment and validation and helps eliminate paper, increase productivity and simplify cleaning validation Comply Control Implement cleaning Increase your compliance assessment and validation while reducing cost processes that are effective and sans paper