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ReForm: Integrating Physical and Digital
Design through Bidirectional Fabrication
ChristianWeichel
John Hardy
Jason Alexander
Hans Gellersen
Lancaster University, UK.
ReForm provides a more flexible design process
by combining physical and digital modeling.
ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication
The Concept
Bi-directional Fabrication
The Implementation
ReForm
+
Motivation
 The creation process is uni-directional: once an object is fabricated it
is separated from its virtual model.
• Ties users to virtual modeling tools.
• Virtual design must be completed
before fabrication.
• Re-shaping the physical object no
longer influences the digital model.
http://www.computerweekly.com/feature/How-3D-printing-impacts-manufacturing
+
Bidirectional Fabrication
+
Bidirectional Fabrication
Users can flexibly
move between
working on the
digital model and
physical object.
+
Bidirectional Fabrication: Advantages
 The right tool for the right job:
 Expressive manipulations using the physical object
 Precise/repetitive actions using digital tools
 Evolutionary Fabrication:
 Incremental addition/subtraction/modification of the object
 ‘On-the-fly’ validation and refinement of the style, size, and confirm each
element is fit-for-purpose.
+
Bidirectional Fabrication: Advantages
 PhysicalVersionTracking:
 Physical object is continually synchronised to the digital model, allowing
undo, redo, and version tracking in the physical world.
+
ReForm
 Additive and subtractive
fabrication system.
 Reusable polymer clay which
is extrudable, machinable, and
sculptable.
 Implements the bi-directional
fabrication concept.
+
Capabilities & Operations
• Additive and Subtractive
Fabrication
• 3D Scanning
• Augmented Reality Overlay
Capabilities
+
Capabilities & Operations
• Additive and Subtractive
Fabrication
• 3D Scanning
• Augmented Reality Overlay
Capabilities
• Synchronized Digital
and Physical models
• Physical Shaping
• Digital Modeling
• History andVersioning
Operations
Enable
+
Starting A Session
Digital Model
Physical
Object
Online Repository
CAD Model
Saved ReForm Session
Object in theWorld
Clay Model
Digital Model
D Scan3
Physical
Object
Fabricate
+
Physical Shaping
(A) User can mold objects with their hands
(B) Using tools
(C) Or with existing objects
+
Digital Modeling: Global Operations
(A) Global flatten
(B) Scaling the object
+ Digital Modeling:
Selective Operations via Annotations
(A) Extruding an annotated patch
(B) Producing accurate holes
(C) Patterning model features
ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication
+
History andVersioning
(A) Modifications to the physical object
(B) Can be undone using the digital model
(A)
(B)
ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication
+
Implementation
(a) Jog wheel
(b) LMI HDI120 3D scanner
(c) Asus Xtion depth camera
(d) Heated clay extruder
(e) Milling spindle
(f) Build plate
(g) Projector and screen
(h) Air-guide
(i) ReForm Core.
+
Example Output Designs
+
Discussion
 What is the impact on the design process? How do we measure it?
 Does ReForm encourage different or better designs?
 How do we address the accuracy/time trade-off in physical creation?
+
Summary
 Bi-directional fabrication entangles digital and physical objects so
that updates to one always propagate to the other.
 ReForm implements this concept allowing us to demonstrate the
novel and flexible design process.
ReForm: Integrating Physical and Digital
Design through Bidirectional Fabrication
ChristianWeichel
John Hardy
Jason Alexander
Hans Gellersen
Lancaster University, UK.

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ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication

  • 1. ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication ChristianWeichel John Hardy Jason Alexander Hans Gellersen Lancaster University, UK.
  • 2. ReForm provides a more flexible design process by combining physical and digital modeling.
  • 5. + Motivation  The creation process is uni-directional: once an object is fabricated it is separated from its virtual model. • Ties users to virtual modeling tools. • Virtual design must be completed before fabrication. • Re-shaping the physical object no longer influences the digital model. http://www.computerweekly.com/feature/How-3D-printing-impacts-manufacturing
  • 7. + Bidirectional Fabrication Users can flexibly move between working on the digital model and physical object.
  • 8. + Bidirectional Fabrication: Advantages  The right tool for the right job:  Expressive manipulations using the physical object  Precise/repetitive actions using digital tools  Evolutionary Fabrication:  Incremental addition/subtraction/modification of the object  ‘On-the-fly’ validation and refinement of the style, size, and confirm each element is fit-for-purpose.
  • 9. + Bidirectional Fabrication: Advantages  PhysicalVersionTracking:  Physical object is continually synchronised to the digital model, allowing undo, redo, and version tracking in the physical world.
  • 10. + ReForm  Additive and subtractive fabrication system.  Reusable polymer clay which is extrudable, machinable, and sculptable.  Implements the bi-directional fabrication concept.
  • 11. + Capabilities & Operations • Additive and Subtractive Fabrication • 3D Scanning • Augmented Reality Overlay Capabilities
  • 12. + Capabilities & Operations • Additive and Subtractive Fabrication • 3D Scanning • Augmented Reality Overlay Capabilities • Synchronized Digital and Physical models • Physical Shaping • Digital Modeling • History andVersioning Operations Enable
  • 13. + Starting A Session Digital Model Physical Object Online Repository CAD Model Saved ReForm Session Object in theWorld Clay Model Digital Model D Scan3 Physical Object Fabricate
  • 14. + Physical Shaping (A) User can mold objects with their hands (B) Using tools (C) Or with existing objects
  • 15. + Digital Modeling: Global Operations (A) Global flatten (B) Scaling the object
  • 16. + Digital Modeling: Selective Operations via Annotations (A) Extruding an annotated patch (B) Producing accurate holes (C) Patterning model features
  • 18. + History andVersioning (A) Modifications to the physical object (B) Can be undone using the digital model (A) (B)
  • 20. + Implementation (a) Jog wheel (b) LMI HDI120 3D scanner (c) Asus Xtion depth camera (d) Heated clay extruder (e) Milling spindle (f) Build plate (g) Projector and screen (h) Air-guide (i) ReForm Core.
  • 22. + Discussion  What is the impact on the design process? How do we measure it?  Does ReForm encourage different or better designs?  How do we address the accuracy/time trade-off in physical creation?
  • 23. + Summary  Bi-directional fabrication entangles digital and physical objects so that updates to one always propagate to the other.  ReForm implements this concept allowing us to demonstrate the novel and flexible design process.
  • 24. ReForm: Integrating Physical and Digital Design through Bidirectional Fabrication ChristianWeichel John Hardy Jason Alexander Hans Gellersen Lancaster University, UK.