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EXTENDING THE LIFECYCLE
OF AGEING DATA CENTRES:
HOW AND WHAT
SHOULD DC’s DO
FOR RETROFITS
Jonathan Price
4th August 2015
KEY DRIVERS FOR UPGRADING A DATA
CENTRE
Capacity	
  
Resilience	
  
Efficiency	
  
Lifecycle	
  Replacement	
  
Combina5on	
  of	
  the	
  Above	
  
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WHAT ARE THE BUSINESS NEEDS ?
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Initial
upgrade to
meet
immediate
business
needs
Iterative
planned
upgrade
steps
Final
planned
upgrade to
deliver final
capacity
End of
lease / New
DC
available
Capacity
Resilience
Standards
Market Drivers
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Efficiency	
  
Wider	
  
Temperature	
  
Bands	
  
Resilience	
  	
  
Changes	
  in	
  
Guidelines	
  
Cloud	
  
Services	
  
Dynamic	
  Load	
  
Fast	
  Deployment	
  
Standards	
  
Compliance	
  
Constantly	
  
Changing	
  
Data	
  Centre	
  
Use	
  	
  
Co-­‐loca>on	
  
Enterprise	
  
DO YOU REALLY NEED TO UPGRADE AND
WHEN?
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UNDERSTANDING THE CONSTRAINTS
»  Timescales
»  Possibility of Outages
»  Level of existing information
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THE OBVIOUS CHALLENGES
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Paralleled Systems
Lack of Isolation Points
Space Constraints
Capacities of Utilities
SOME HIDDEN ISSUES
Documentation
TechnicalCommissioning
Documentation
»  Missing or incomplete
documentation
»  Inaccurate documentation
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SOME HIDDEN ISSUES
Documentation
TechnicalCommissioning
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Commissioning
»  Existing systems not meeting
design capacity
»  In-operable isolation points
»  Unresolved defects
SOME HIDDEN ISSUES
Documentation
TechnicalCommissioning
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Technical
»  Neutrals
»  Circuit breaker discrimination
»  Surge Suppression
»  Changes in Code &
Regulations
»  Latent defects
»  Obsolete equipment
»  Equipment fed from multiple
sources
SOME HIDDEN ISSUES
Documentation
TechnicalCommissioning
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All of the Above
»  Control systems
»  Power supplies to ancillary
equipment
»  Non-monitored points
leading to potential latent
defects
»  Single cord equipment
»  IT load distribution
KNOWLEDGE, KNOWLEDGE AND MORE
KNOWLEDGE
»  Understanding of existing facility is vital
»  Detailed site inspection
»  Discussion with facilities managers:
»  Evidence of existing facility not meeting
design capacities
»  Know equipment defects
»  Commissioning data
»  Existing operational challenges
(unsyncronised supplies from different
sources)
»  Maintenance regimes (more risk to process if
switching / operating equipment that has not
been maintained – supportability of
equipment / spares available on site
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KNOWLEDGE, KNOWLEDGE AND MORE
KNOWLEDGE
»  Actual capacities based on all constraints (kW vs. kVA
etc.)
»  Verify meter readings – only analogue meter may not be
giving you accurate info
»  Where documentation is not there – contractor
investigation or testing to verify configuration /
performance
»  SPOFs as a result of distribution of IT load
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DO YOU NEED TO UPGRADE THE WHOLE PLANT
AT ONCE ?
»  Short term, do you need to upgrade at all – retro-
commission
»  Is there as simple way to utilise stranded capacity.
»  Due to standard equipment sizes not all equipment
needs to be upgraded at once
»  Develop masterplan
»  Each step should inform the previous (e.g..
mechanical plant upgrade may increase efficiency
or power factor enough to delay or even negate the
need for a mains upgrade)
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MASTERPLAN DEVELOPMENT
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IT Load 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740
Existing
UPS
New UPS
Generator
Mains
Switchgear
Cooling
WHICH TECHNOLOGIES WILL WORK ?
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USE OF MODULAR PLANT AND CONSTRUCTION
»  Provide capacity as required – delay capital spend
»  Higher efficiency due to higher plant loading – could
delay upstream infrastructure upgrade
»  May reduce space requirements
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CONSIDER SITE AS A WHOLE – MECHANICAL
AND ELECTRICAL INTEGRATION
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»  Can be more cost effective to add new independent
mechanical systems instead of augmenting an existing system
»  Cost of controls resilience and expansion upgrades
»  Cost of electrical resilience and expansion upgrades
»  Independent plant used for transition
»  Transition risk reduced on existing infrastructure
»  New plant probably more efficient
»  Mechanical plant replacement can improve power factor and
may negate electrical upgrades
»  Consider electrical equipment with reduced cooling
requirements
IT AND FACILITIES INTEGRATION
»  Avoid the management derived SPOFs
»  Consider the cloud environment
Source en.wikipedia.org/wiki/Single_point_of_failure
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IT AND FACILITIES INTEGRATION
Source en.wikipedia.org/wiki/Single_point_of_failure
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»  Avoid the management derived SPOFs
»  Consider the cloud environment
»  Consider the use of DCIM
DESIGN AND IMPLEMENTATION
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»  Can you have an outage?
»  Potential significant cost saving
»  Can significantly de-risk the process but beware of
hidden risks
»  Detailed transition plan is vital?
»  Transition plan will generally drive the design
»  If outage possible – transition plan just as important to
minimise outages
»  Transition plan revisited throughout the project
»  Can new permanent plant be used in lieu of temporary plant?
DON’T MAKE THE SAME MISTAKES AGAIN
»  Discrimination study and match switchgear
»  Provide connection points for future – try to make them
technology agnostic
»  Be vendor neutral where possible
»  Consider adding temporary generator connection points
and possibly alternative supplies to DBs feeding single
cord loads
»  Avoid paralleled systems where possible – future
obsolescence and vendor lock in
»  Monitor and monitor some more – IT load as well as
infrastructure
»  Commission the site properly
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CASE STUDY – INITIAL CONFIGURATION
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CASE STUDY – STEP 1
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New generator system required
for capacity utilised for
transition
New chillers provided for
capacity can be used in lieu of
existing chillers for transition
On-floor cooling units provided
with diverse supply from new
generator system
CASE STUDY – STEP 2
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New redundant
UPS installed –
initially only fed
from the new
generators
A and B static transfer
switches installed – one at a
time so no outage to IT
equipment
CASE STUDY – STEP 2A
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Existing MSB and
Generator can now
be isolated
CASE STUDY – STEP 3
AT
S	
  
	
  	
  	
  	
  	
  	
  	
  	
  ATS	
  
New MSB installed with
increased capacity
Old Generator System integrated
with the new one
ATSs installed on the existing chiller
DB and existing UPS Input DB and
generator feed removed from
existing MSB
Up-rated mains DB for on-floor
cooling installed upstream of
existing board. Redundant unit from
existing N+1 UPS system used for
back-up
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From
Gen
From
Gen
CASE STUDY – STEP 4
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New UPS Installed for Capacity
From
Gen
ATS	
  
New	
  on-­‐floor	
  
cooling	
  DB	
  
	
  	
  	
  	
  	
  	
  	
  	
  ATS	
  
From
Gen
All	
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  Jonathan	
  Price,	
  Director	
  –	
  Mission	
  Cri>cal	
  
Norman	
  Disney	
  &	
  Young	
  	
  
j.price@ndy.com	
  	
  
+61	
  2	
  9928	
  6868	
  
	
  +61	
  424	
  969	
  015	
  

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Retrofitting Data Centres: how to extract maximum value

  • 1. EXTENDING THE LIFECYCLE OF AGEING DATA CENTRES: HOW AND WHAT SHOULD DC’s DO FOR RETROFITS Jonathan Price 4th August 2015
  • 2. KEY DRIVERS FOR UPGRADING A DATA CENTRE Capacity   Resilience   Efficiency   Lifecycle  Replacement   Combina5on  of  the  Above   All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 3. WHAT ARE THE BUSINESS NEEDS ? All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Initial upgrade to meet immediate business needs Iterative planned upgrade steps Final planned upgrade to deliver final capacity End of lease / New DC available Capacity Resilience Standards
  • 4. Market Drivers All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Efficiency   Wider   Temperature   Bands   Resilience     Changes  in   Guidelines   Cloud   Services   Dynamic  Load   Fast  Deployment   Standards   Compliance   Constantly   Changing   Data  Centre   Use     Co-­‐loca>on   Enterprise  
  • 5. DO YOU REALLY NEED TO UPGRADE AND WHEN? All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 6. UNDERSTANDING THE CONSTRAINTS »  Timescales »  Possibility of Outages »  Level of existing information All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 7. THE OBVIOUS CHALLENGES All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Paralleled Systems Lack of Isolation Points Space Constraints Capacities of Utilities
  • 8. SOME HIDDEN ISSUES Documentation TechnicalCommissioning Documentation »  Missing or incomplete documentation »  Inaccurate documentation All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 9. SOME HIDDEN ISSUES Documentation TechnicalCommissioning All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Commissioning »  Existing systems not meeting design capacity »  In-operable isolation points »  Unresolved defects
  • 10. SOME HIDDEN ISSUES Documentation TechnicalCommissioning All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Technical »  Neutrals »  Circuit breaker discrimination »  Surge Suppression »  Changes in Code & Regulations »  Latent defects »  Obsolete equipment »  Equipment fed from multiple sources
  • 11. SOME HIDDEN ISSUES Documentation TechnicalCommissioning All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   All of the Above »  Control systems »  Power supplies to ancillary equipment »  Non-monitored points leading to potential latent defects »  Single cord equipment »  IT load distribution
  • 12. KNOWLEDGE, KNOWLEDGE AND MORE KNOWLEDGE »  Understanding of existing facility is vital »  Detailed site inspection »  Discussion with facilities managers: »  Evidence of existing facility not meeting design capacities »  Know equipment defects »  Commissioning data »  Existing operational challenges (unsyncronised supplies from different sources) »  Maintenance regimes (more risk to process if switching / operating equipment that has not been maintained – supportability of equipment / spares available on site All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 13. KNOWLEDGE, KNOWLEDGE AND MORE KNOWLEDGE »  Actual capacities based on all constraints (kW vs. kVA etc.) »  Verify meter readings – only analogue meter may not be giving you accurate info »  Where documentation is not there – contractor investigation or testing to verify configuration / performance »  SPOFs as a result of distribution of IT load All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 14. DO YOU NEED TO UPGRADE THE WHOLE PLANT AT ONCE ? »  Short term, do you need to upgrade at all – retro- commission »  Is there as simple way to utilise stranded capacity. »  Due to standard equipment sizes not all equipment needs to be upgraded at once »  Develop masterplan »  Each step should inform the previous (e.g.. mechanical plant upgrade may increase efficiency or power factor enough to delay or even negate the need for a mains upgrade) All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 15. MASTERPLAN DEVELOPMENT All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   IT Load 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 Existing UPS New UPS Generator Mains Switchgear Cooling
  • 16. WHICH TECHNOLOGIES WILL WORK ? All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 17. USE OF MODULAR PLANT AND CONSTRUCTION »  Provide capacity as required – delay capital spend »  Higher efficiency due to higher plant loading – could delay upstream infrastructure upgrade »  May reduce space requirements All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 18. CONSIDER SITE AS A WHOLE – MECHANICAL AND ELECTRICAL INTEGRATION All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   »  Can be more cost effective to add new independent mechanical systems instead of augmenting an existing system »  Cost of controls resilience and expansion upgrades »  Cost of electrical resilience and expansion upgrades »  Independent plant used for transition »  Transition risk reduced on existing infrastructure »  New plant probably more efficient »  Mechanical plant replacement can improve power factor and may negate electrical upgrades »  Consider electrical equipment with reduced cooling requirements
  • 19. IT AND FACILITIES INTEGRATION »  Avoid the management derived SPOFs »  Consider the cloud environment Source en.wikipedia.org/wiki/Single_point_of_failure All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 20. IT AND FACILITIES INTEGRATION Source en.wikipedia.org/wiki/Single_point_of_failure All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   »  Avoid the management derived SPOFs »  Consider the cloud environment »  Consider the use of DCIM
  • 21. DESIGN AND IMPLEMENTATION All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   »  Can you have an outage? »  Potential significant cost saving »  Can significantly de-risk the process but beware of hidden risks »  Detailed transition plan is vital? »  Transition plan will generally drive the design »  If outage possible – transition plan just as important to minimise outages »  Transition plan revisited throughout the project »  Can new permanent plant be used in lieu of temporary plant?
  • 22. DON’T MAKE THE SAME MISTAKES AGAIN »  Discrimination study and match switchgear »  Provide connection points for future – try to make them technology agnostic »  Be vendor neutral where possible »  Consider adding temporary generator connection points and possibly alternative supplies to DBs feeding single cord loads »  Avoid paralleled systems where possible – future obsolescence and vendor lock in »  Monitor and monitor some more – IT load as well as infrastructure »  Commission the site properly All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 23. CASE STUDY – INITIAL CONFIGURATION All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only  
  • 24. CASE STUDY – STEP 1 All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   New generator system required for capacity utilised for transition New chillers provided for capacity can be used in lieu of existing chillers for transition On-floor cooling units provided with diverse supply from new generator system
  • 25. CASE STUDY – STEP 2 All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   New redundant UPS installed – initially only fed from the new generators A and B static transfer switches installed – one at a time so no outage to IT equipment
  • 26. CASE STUDY – STEP 2A All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   Existing MSB and Generator can now be isolated
  • 27. CASE STUDY – STEP 3 AT S                  ATS   New MSB installed with increased capacity Old Generator System integrated with the new one ATSs installed on the existing chiller DB and existing UPS Input DB and generator feed removed from existing MSB Up-rated mains DB for on-floor cooling installed upstream of existing board. Redundant unit from existing N+1 UPS system used for back-up All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   From Gen From Gen
  • 28. CASE STUDY – STEP 4 All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only   New UPS Installed for Capacity From Gen ATS   New  on-­‐floor   cooling  DB                  ATS   From Gen
  • 29. All  images  and  copyright  belong  to  original  owner  and  are  reproduced  here  for  the  purposes  of  training  and  educa7on  only    Jonathan  Price,  Director  –  Mission  Cri>cal   Norman  Disney  &  Young     j.price@ndy.com     +61  2  9928  6868    +61  424  969  015