Selecting proper dg set
- 1. The installation information provided in this information sheet is informational in nature only, and should not be considered the advice of a properly licensed and qualified electrician or used in place of a detailed review of the applicable National Electric Codes and local codes. Specific questions about how this information may affect any particular situation should be addressed to a licensed and qualified electrician. Information Sheet # 61 Specifying a Generator Set for: Telecommunication Cell Towers To fulfill our commitment to be the leading supplier and preferred service provider in the Power Generation Industry, the Clifford Power Systems, Inc. team maintains up-to-date technology and information standards on Power Industry changes, regulations and trends. As a service, our Information Sheets are circulated on a regular basis, to existing and potential Power Customers to maintain awareness of changes and developments in engineering standards, electrical codes, and technology impacting the Power Generation Industry. The installation information provided in this information sheet is informational in nature only, and should not be considered the advice of a properly licensed and qualified electrician or used in place of a detailed review of the applicable National Electric Codes and local codes. Specific questions about how this information may affect any particular situation should be addressed to a licensed and qualified electrician. Your Reliable Guide for Power Solutions TM 1.0 Introduction: The Telecommunication’s market has revolutionized our ability to communicate, both in business and personally. Mobile devices are becoming our preferred method of communicating with each other. Mobile devices rely on a network of cell towers that track the users as they move from the transmission range of one tower to another. A telecommunication network relies on a network of cell towers. Many tower sites are fitted with a standby, or prime power generator to ensure power during a utility outage. This Information Sheet discusses the characteristics of Cell Tower loads, and how they influence the specification of a generator set being used on a cell tower, in both a standby and primary power application: (Continued over)
- 2. Austin 4918 Burleson Road Austin, TX 78744 512.477.6937 Tulsa 9310 East 46th Street North Tulsa, OK 74117 918.836.0068 Longview 1913 East US Hwy 80 White Oak, TX 75693 903.291.8305 Oklahoma City 7300 Melrose Lane Oklahoma City, OK 73127 405.949.2332 San Antonio 5803 Rocky Point San Antonio, TX 78249 210.333.0377 Little Rock 6800 Intersate 30 Little Rock, AR 72209 501.907.5884 St. Louis 53 Millwell Court Maryland Heights, MO 63043 314.739.8700 Corporate Office P.O. Box 581807 Tulsa, OK 74158-1807 800.324.0066 Dallas/Ft. Worth 2916 National Drive Garland, TX 75041 972.265.0768 101 Industrial Boulevard Mansfield, TX 76063 817.640.5544 Kansas City 211 E Marley Rd Kansas City, KS 66115 913.312.2031 www.cliffordpower.com | 1.800.324.0066 CPS-INFO#61©2014 PLC Enterprises, LLC (Continued from page-one) 2.0 Characteristics of the load: Any power interruption to a cell tower site can have a significant life and/or economic impact, with absolutely no power interruption being acceptable. Therefore, when the primary power becomes unavailable, the load will be supplied by an UPS system while the generator starts and runs up to speed. UPS systems include rectifiers and inverters that require a clean electrical supply with good harmonics and a smooth sine wave. Other loads will include tower lights, air conditioning and heating to keep the transmission equipment within the specified ambient temperature. 3.0 Location: Telecommunications providers compete with each other regarding the level of coverage they provide, as such cell towers in a network providing full coverage will have to be erected in urban and remote rural locations. Locations in mountainous areas will require derations of the prime mover for allow for less combustion air at higher altitudes, cold weather locations can require winterization packages on the generator enclosure, dusty conditions may require additional air filtration, and coastal conditions may require corrosion protection against salt. Location can also influence other issues such as: • Humidity - Coastal sets in Gulf States may require anti-condensations heaters in the alternator. • High Wind Withstand Codes - States like Florida prone to hurricanes have codes covering a equipment’s ability to within high winds such as those generated by hurricanes. • Seismic Areas - Many states with higher than average seismic activity require equipment to meet seismic codes. 4.0 Standby or Prime Power: A regular standby system assumes the normal power source is the utility supply. The generator will start automatically when the utility power fails, transferring power from the load to the generator through an ATS (Automatic Transfer Switch). Prime power installations assume no utility supply, and will frequently have two generator sets supplying power running alternatively and acting as a standby power source should the running set fail. Remote installations usually are fitted with prime power systems. Prime power generator systems that have to run continuously through lengthy maintenance cycles are fitted with lubricating oil make-up systems. Transfer of power from set to the other is via an ATS, with the duty cycle from standby to prime power switching between the units. 5.0 kW Load: A typical cell tower load ranges from 15 to 60 kW. The actual transmission equipment takes much less power, but the addition of air-conditioning, lighting and heating increases the overall site-load. 6.0 Fueling of Prime Mover: The prime mover selected can be influenced by any of the following factors: • Site location - The ability to get fuel to the site. Natural gas is more available in urban areas, while propane and diesel can be stored in remote areas. • Environment - Some local codes may put restrictions on bulk diesel tank storage. • Fuel Storage - Diesel sets will be specified to have UL approved based mounted fuel tanks with sufficient capacity as set by the user. LPG tanks will be supplied also to code with sufficient capacity for LPG powered sets. 7.0 Generator Arrangement: Cell tower sites typically are supplied to the following arrangement: • Canopy - Sites with modules too small to accommodate the generator are fitted with enclosed generators sets. • Set enclosures - The specifying engineer will have to consider noise codes acceptable in urban areas. Normally a weather protective enclosure is acceptable but in some urban areas the enclosure will have to be sound attenuated. If the site is remote considerations should be given to a winterization package including motorized louvers, and snow hoods. • Foot Print - In urban areas where land values are high, the smallest footprint is recommended. • Sub-Base - Most generator sets are fitted on a sub base with vibration isolators between the generator assembly and base. Extra vibration isolation may be required in sensitive areas, such as hospital installations. 8.0 Electrical Loads to be Considered: The generator end of a generator set in a Cell Tower application should be specified to consider the following: • Starting Loads - Starting electric motors can produce high starting skVAs. The system engineer will have to calculate if the generator AVR should be a PMG (Permanent Magnet Generator) to absorb voltage drop caused by motor loads. • SCR Loads - Inverters, rectifiers and other transmission equipment can result in a higher percentage of SCR (Silicon Controlled Rectifier) loads. This can require higher capacity alternator ends and/or closer controlled AVRs to ensure the electrical output stays within the loads ability to absorb any harmonic distortion. 9.0 Controls: The system engineer will specify the generator has to be started automatically when a sensor detects the primary power source is not longer available. Transfer of the load will be via an ATS. The ATS will have delay start and stops timers to avoid the set starting and stopping frequently through periods of utility erratic supply. 10.0 Remote Monitoring: Cell Towers form part of a network that is controlled and monitored from a central location. Frequently the generator controls are equipped with remote monitoring systems that monitors all the vital operating parameters of the generator set. 11.0 Applicable Codes: There are many Federal, State and local codes that have to be considered when specifying a generator set, including: • EPA - In USA, emergency generators must comply with EPA exhaust emission regulations for stationary emergency generators with concession that earlier Tier engine models are acceptable (without exhaust after-treatment devices) due to low number of hours they will operate. However, any daily or other’ non-emergency’ duty of over 100 hours annually will require compliance with the latest EPA regulations. • Any and all local or state ordinances including NFPA.