Suprash engineering
- 1. Advisors: WORBUS Management Consultants Ltd. SUPRASH ENGINEERING WORKS SUPRASH ENGG WORKS SUPRASH ENGGSUPRASH ENGG WORKSWORKS COMPANYCOMPANY PRESENTATIONPRESENTATION
- 2. SUPRASH ENGINEERING WORKS Suprash Engineering WorksSuprash Engineering Works ORGANIZATION INTRODUCTION
- 3. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS About UsAbout Us ▲ Suprash Engineering Works (SEW) was incorporated in 1994. ▲ SEW is specialist in all types of Automotive Sheet Metal Components. ▲ The company has been accredited with ISO 9001 – 2008 policy in 2005, and will be soon acquiring TS as well in the next year.
- 4. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKSSUPRASH ENGG WORKS Unit SEW – CHIKALI UNIT 1 LAND AND BUILDING DETAILS Location . GAT no 1605-1606 , Chikhali Pune 412162 Power 100 HP Turnover Rs. 3.58 Crores (FY 13-14) Land and Building 7200 sq ft MANPOWER DETAILS Staff & Q.C 5nos. Skilled Operators 15 nos. Semi-Skilled Operators 5 nos. Organisation DetailsOrganisation Details
- 5. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Picture of Plant
- 6. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Force Motors –Major PartsForce Motors –Major Parts SEW is specialist for all Types of Automotive Sheet Metal Components.
- 7. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Product Gallery-Other CustomersProduct Gallery-Other Customers Sheet Metal Components and assemblies
- 8. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Manufacturing Facilities PRESS LINE – 10TON TO 200 TONSHEARING FACILITY -7X2500 mm WELL EQUIPPED TOOLROOM WELDING ASSEMBLY LINE
- 9. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Our CustomersOur Customers FORCE MOTORS LTD MAN TRUCKS INDIA PVT LTD SHARADA INDUSTRIES RANE GROUP OF INDUSTRIES MAHINDRA UGINE STEEL CHROMEWELL ENGINEERING PVT LTD MITTAL GROUP OF INDUSTRIES POONA TOOLS PVT LTD FORCE MOTORS
- 10. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS QMS CertificateQMS Certificate
- 11. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Organisation Structure M.D MR+Q/A INCHARGE PROD. INCHARGE STORE INCHARGE ACCOUNTS PROD SUPERVISER OPERATORS Q/A ENGR Q/A SUPERVISOR INSPECTORS
- 12. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Views about QMS Before QMS Only Customer requirement Organizational activities were uncontrolled Only paper work Organizational activities were uncontrolled
- 13. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Views about QMS After QMS Not just Paper Work Not just for customer requirement . New Plant Layout, defined control Plans for every part Process Plan Display at Shop floor Defined System
- 14. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS 1s -2s Before • Unplanned, Complex M/c. Layout . Neat and Clean shop with Gangways Identification Neat & Clean, Well Organised, Single piece Flow. After • Uncleaned ,Unorganised Shop Floor
- 15. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS 1s -2s Before • Improper shopfloor e.g. : tool storage Tools storage in Racks, with location no., color coding as per customer wise After
- 16. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS 1s-2s Before • WIP parts lying on ground • Assly. Child parts lying anywhere in the shopfloor WIP & Assly. Child parts with defined Location After
- 17. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Process Control Before Process Control Inadequate Control Plan No PM of Dies & Tool life monitoring In house Rejection only data basis without analysis Identification system missing for WIP parts Only Routine Inspection
- 18. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Process Control After Process Control Control Plan Reviewed & Displayed PM of Dies & Tool life monitoring implemented Inhouse Rejection only data evident & analysis done WIP parts are identified by Tags in Bins Routine Inspection & SPC
- 19. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Process Control SPC IMPLEMENTATION PROCESS PLAN DISPLAY
- 20. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS PM of M/c. & Dies BEFORE • PM of M/c. check sheet not addressing all PM checkpoints. • No Check sheet for PM of dies , no PM Plan • No die history card AFTER PM of M/c. check sheet addressing all PM checkpoints. Define Check sheet for PM of dies , PM Plan Define Die history card Implementation
- 21. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Calibration Before • Unplanned Calibration activity. After Calibration plan Identification on instruments History card for instruments MSA for instruments
- 22. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Control of Finished Products BEFORE • PDI report not addressing all Force Motors Requirements. • No proper storage & identification for finished products • CAPA Philosophy for customer complaints. –on customer calls only AFTER PDI report addressing all Force Motors Requirements . Rack system introduced with identification tags 8D Philosophy followed and action taken for every customer complaints
- 23. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Inhouse Quality QMS Implementation Rej. Analysis Started from Oct -13
- 24. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Other Improvements Separate N.C Area • SQPD Board Display
- 25. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Implementation of PPE Safety Shoe Safety Shoe Hand sleeve Hand Gloves Nose Mask Goggle For welding & Deburring Welder Hand Gloves Helmet 0 Accidents from Dec- 13 0 Accidents from Dec- 13
- 26. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Expansion Plan : Increase capacity in Chakan –Target : FY 15-16 • Plant is under Construction • Electricity sanctioned - load 200 HP • Plant for Finished Machining components setup
- 27. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS Our Commitment • We believe “System is a medium of improvement ”. • We are committed to maintain quality and service by continual improvement through QMS system. & • Last but Most Heartly commitment from us : “Customer is God For Us’’
- 28. SUPRASH ENGINEERING WORKS Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS THANK YOU !!!!