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TEMPERATURE
SENSORS

Presented By:
HIMANI HARBOLA
EIE( 4 th year )
‡Introduction
• Temperature is an important parameter in many control systems.
• Temperature is not measured directly like displacement, pressure or
  flow.
‡Sensors covered
• Thermocouple.

• RTD.

• Bimetallic thermometer.
†Thermocouple
• It is based on the principle of “ seeback effect “.

• Based on generation of thermoelectricity.

• When two dissimilar metals are connected together at two
  different temperatures, an emf is generated.

• The magnitude of thermal emf depends on the wire material and in
  temperature difference between the junctions.

• It can be used for both ac and dc applications.
Types of thermocouples
• “ J “ type – iron and constantan.
• “ K “ type – chromel and alumel.
• “E “ type – chromel and constantant.
• “ T “ type – copper and constantan.
           copper




    constantan


Sensing             Reference
junction            junction
• Thermocouples may be connected either
 Thermopile                   in series or in parallel.

  B                         • This arrangement is called thermopile.
              A
                            • In this, all measuring junctions are at same
  B
                              temperature while all reference functions
              A               are at another temperature.
  B
                            • Used to measure temperature of
              A
                              furnance, temperature of moving masses
  B                           of metal.


B are reference junctions
A are heated junctions
Applications of thermocouple           Advantages

• Thermocouples are suitable for       • Simple.
  wide range of temperature, upto      • Rugged.
  1800⁰C.
                                       • No battery required.
                                       • Measure wide range of
• Widely used in steel                   temperature.
  industries, heating furnances etc.
                                       • Cheap.
• Stands for Resistance Temperature
†RTD     Detector.
       • It is positive temperature device.
       • Material used- Pt, Ni, Copper, Tungesten.
       • Pt is preferred because it can withstand
         high temp., while maintaining excellent
         stability.
       • Range: -250 to 1ooo C.
Applications                            Advantages
• It is used in electrical appliances   • Most stable.
  such as motor, generator etc.
                                        • Most accurate.
• It is used in engine testing beds.
                                        • More linear than thermocouple.
†Bimetallic thermometers
• Based on the principle:
i. All metals expand or contract with change in temperature.
ii. The temperature coefficient of expansion is different for all
    metals.
• It consist 2 strips of different metals welded together.
• When welded strip is heated, length of metal changes.
• This causes movement of bimetallic strip.
• This movement deflects the pointer over calibrated scale.
• Range: -70 to 540 C.
Temperature sensor
Application             Advantages
•   Refineries          •   Simple
•   Oil burners.        •   Robust.
•   Hot solder tanks.   •   Inexpensive.
•   Hot wire heaters.   •   Easy to install and maintain.
THANK YOU

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Temperature sensor

  • 2. ‡Introduction • Temperature is an important parameter in many control systems. • Temperature is not measured directly like displacement, pressure or flow.
  • 3. ‡Sensors covered • Thermocouple. • RTD. • Bimetallic thermometer.
  • 4. †Thermocouple • It is based on the principle of “ seeback effect “. • Based on generation of thermoelectricity. • When two dissimilar metals are connected together at two different temperatures, an emf is generated. • The magnitude of thermal emf depends on the wire material and in temperature difference between the junctions. • It can be used for both ac and dc applications.
  • 5. Types of thermocouples • “ J “ type – iron and constantan. • “ K “ type – chromel and alumel. • “E “ type – chromel and constantant. • “ T “ type – copper and constantan. copper constantan Sensing Reference junction junction
  • 6. • Thermocouples may be connected either Thermopile in series or in parallel. B • This arrangement is called thermopile. A • In this, all measuring junctions are at same B temperature while all reference functions A are at another temperature. B • Used to measure temperature of A furnance, temperature of moving masses B of metal. B are reference junctions A are heated junctions
  • 7. Applications of thermocouple Advantages • Thermocouples are suitable for • Simple. wide range of temperature, upto • Rugged. 1800⁰C. • No battery required. • Measure wide range of • Widely used in steel temperature. industries, heating furnances etc. • Cheap.
  • 8. • Stands for Resistance Temperature †RTD Detector. • It is positive temperature device. • Material used- Pt, Ni, Copper, Tungesten. • Pt is preferred because it can withstand high temp., while maintaining excellent stability. • Range: -250 to 1ooo C.
  • 9. Applications Advantages • It is used in electrical appliances • Most stable. such as motor, generator etc. • Most accurate. • It is used in engine testing beds. • More linear than thermocouple.
  • 10. †Bimetallic thermometers • Based on the principle: i. All metals expand or contract with change in temperature. ii. The temperature coefficient of expansion is different for all metals. • It consist 2 strips of different metals welded together. • When welded strip is heated, length of metal changes. • This causes movement of bimetallic strip. • This movement deflects the pointer over calibrated scale. • Range: -70 to 540 C.
  • 12. Application Advantages • Refineries • Simple • Oil burners. • Robust. • Hot solder tanks. • Inexpensive. • Hot wire heaters. • Easy to install and maintain.