Torque systems bnr3000_specsheet
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Torque Systems manufactures high performance brushless servo motors in the TORQUEMASTER 3000 series. These motors provide smooth operation throughout a full speed range with fast response, accurate control, and high torque-to-inertia ratios. They deliver superior low speed performance and maximum power ratings. The 3000 series motors are available in torque ratings from 12 to 34 lb-in with speeds up to 10,000 RPM and incorporate neodymium magnet technology. They are designed for reliability in demanding applications including factory automation, packaging, robotics, and medical devices.
Torque systems bnr3000_specsheet
- 1. Performance Benefits Torque Systems specializes in the design of high performance brush servo motors that provide efficiency, flexibility of application, and a long and trouble-free service life. Our TORQUEMASTER® 3000 series is no exception. With fast response, accurate control and high torque-to-inertia ratios, you can count on the TORQUEMASTER 3000 Series of brush servo motors to provide smooth operation throughout a full speed range. The 3000 Series delivers smooth and superior low speed performance, and maximum power ratings with low thermal resistance for high speed performance. In addition, with maximum torque in a smaller package, you can count on better pricing for a better overall value. When integrated with high performance brush amplifiers, TORQUE- MASTER 3000 Series brush servo motors provide effective and highly efficient motion control solutions for a wide range of applications— including factory automation, packaging, robotics, machine tools, medical instrumentation and more. Design Features TORQUEMASTER BNR 3000 Series servo motors are rated from 12 lb.-in. to 34 lb.-in. with speeds and torque stability up to 10,000 RPM— accommodating DC bus voltages up to 325 volts. They utilize the latest in high performance Neodymium, permanent magnet technology, and are available in several standard windings (as well as custom windings) to meet your most demanding applications. Each servo motor in the TORQUE-MASTER 3000 Series is ruggedly designed and manufactured for reliable performance. To satisfy many different applications, TORQUEMASTER 3000 Series motors are manufactured to NEMA/IEC specifications. For severe duty environments, the BNR design is also available with IP65 sealing. TORQUEMASTER BNR 3000 Series servo motors come standard with a hall sensor or resolver commutation. Encoders, brakes, gearheads and other options are available. 3000 SERIES Series 3000, 325 VDC brushless servo motor — provides fast response, accurate control and high torque-to-inertia ratios • 8 pole brushless design • Continuous torque ratings up to 34 lb.-in.—with speeds up to 10,000 RPM • IP65 Sealing available • NEMA 23 mounting features standard • IEC 72 Metric specifications available • Maximum torque per frame size with high performance Neodymium magnets • Superior low speed performance • Numerous custom options available TORQUEMASTER BRUSH SERVO MOTORS BNR_3000-BP:Brush series 2100 1/25/13 12:43 PM Page 2 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 2. BRUSHLESS SERVO MOTOR CHARACTERISTICS SYMBOL MOTOR PARAMETER UNITS BNR3012A BNR3024D BNR3034E Nm Max Operating Speed RPM 10,000 7000 5800 TC Max Stall Torque Ib.-in.(Nm) 12 (1.4) 24 (2.7) 34 (3.8) TPk Peak Torque Ib.-in.(Nm) 60 (6.78) 110 (12.4) 150 (16.95) KT Torque Sensitivity Ib.-in./AMP(Nm/Amp) 1.69 (.19) 4.22 (.47) 5.07 (.57) Ke Back E.M.F. Volts/Krpm 20 50 60 Ra Resistance Line to Line Ohms 1.24 2.6 2.1 L Inductance Line to Line Millihenry 2 5.1 4.7 Jm Rotor Inertia Ib.-in.-sec2 0.0008 0.0015 0.00196 (Kg-m2 ) (0.00009) (0.00017) (0.0011) TF Static Friction Ib.-in.(Nm) 0.10 (.011) 0.10 (.011) .125 (.014) Fi Viscous Friction Lb-In/Krpm .075 0.094 0.156 Rth Thermal Resistance Deg C/Watt 1.2 0.92 0.8 Tm Mechanical Time Const. Millisec. 3.2 1.98 1.41 Te Electrical Time Const. Millisec. 1.5 2.0 3.6 WT Motor Weight Lbs(Kg) 6 (2.71) 8 (3.62) 9.5 (4.30) NOTE: Continuous torque specifications obtained with motor mounted to an 8.5”x12”x 0.25” aluminum plate at 25°C ambient. Typical values are within ±10% of rating. Relationship Between Ke & KT Torque Systems uses the following important motor performance parameters for the 3 phase square wave and 3 phase sine wave brushless motors in order to properly account for the British Imperial unit system currently used in the US. Ke = Line-to-line volts-peak / Krpm* KT = Pound-inches (lb-in) / peak phase amps Ke is related to Kt as follows: KT = Ke/11.834 for 3 phase square wave current driven amplifiers KT = Ke/13.662 for 3 phase sinusoidal wave current driven amplifiers *Krpm = 1000 rpm For “RMS” values, divide peak values by √2 STANDARD SPEED/TORQUE CURVE DATA FOR SIZING A SERVO MOTOR Nm = Maximum speed, continuous operation Tcs = Continuous stall torque All specifications subject to change without notice. TORQUE PERFORMANCE CURVES Nm TcsTORQUE SPEED Continuous Duty Zone Intermittent Duty Zone BNR_3000-BP:Brush series 2100 1/25/13 12:43 PM Page 3 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 3. MECHANICAL SPECIFICATIONS* TORQUE PERFORMANCE CURVES TORQUE SPEED CURVES OF OTHER WINDINGS AVAILABLE, CONSULT FACTORY. DIMENSION CHART* (Dimensions may change depending upon options) PART NUMBER AG A AK BB U AH XD S R STD (inch) STD NEMA 34 STD NEMA 34 BNR3012 6.40 3.42 2.875 .06 .500 .375 1.00 1.19 .62 .125 .420/.413 BNR3024 7.40 3.42 2.875 .06 .500 .375 1.00 1.19 .62 .125 .420/.413 BNR3034 8.40 3.42 2.875 .06 .500 .375 1.00 1.19 .62 .125 .420/.413 All dimensions meet NEMA 34 specifications except where indicated as standard. Metric IEC 72 (mm) BNR3012 162.6 86.9 60j6 2.5 15j6 30 23 5.0 12 BNR3024 187.9 86.9 60j6 2.5 15j6 30 23 5.0 12 BNR3034 213.4 86.9 60j6 2.5 15j6 30 23 5.0 12 NOTE: Dimension AG includes commutation feedback device and/or a secondary feedback device as shown on ordering information. With internal brake option add 2.0" to dimension “AG” SPEED(RPM) 7000 8000 9000 10000 6000 5000 4000 3000 2000 1000 0 1 10 100 TORQUE (LB-IN) Motor BNR3012 - Winding: A .11 1.1 6.78 11.3 TORQUE (Newton-Meters) SPEED(RPM) 7000 6000 5000 4000 3000 2000 1000 0 1 10 24 100 1000 TORQUE (LB-IN) Motor BNR3024 - Winding: D .11 1.1 11.3 113 TORQUE (Newton-Meters) 2.7 SPEED(RPM) 6000 5000 4000 3000 2000 1000 0 1 10 34 1000100 TORQUE (LB-IN) Motor BNR3034 - Winding: E .11 1.1 3.84 113 TORQUE (Newton-Meters) 11.3 BNR_3000-BP:Brush series 2100 1/25/13 12:43 PM Page 4 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 4. Customize The 3000 Series To Your Exact Requirements To satisfy various applications with cost-effective solutions, 3000 Series motors are readily available with a wide range of standard capabilities. Final designs are often the result of cooperative efforts between the customer’s engineering department and Torque Systems. For assistance, call your local distributor or Torque Systems direct. We look forward to meeting your custom requirements. Note 1. Hall Sensor Specifications Voltage = 5V to 24V Current = 10 ma typical, 25 ma max. Output = Open collector Note 2. Com. Encoder Current = 250 ma BNR ORDERING INFORMATION – (For Standard Options) BNR 3 012 A HA B A P A A 000 FRAME SIZE 3 = 3.38" Dia. STALL TORQUE 012 = 12 lb-in 024 = 24 lb-in 034 = 34 lb-in WINDINGS A = 20 V/Krpm (KT = 1.69 lb. in./Amp) D = 50 V/Krpm (KT = 4.22 lb. in./Amp) E = 60 V/Krpm (KT = 5.07 lb. in./Amp) COMMUTATION/FEEDBACK (see note 3) HA = Hall Sensor only MO = Enc. Mtg. Provisions RA = Resolver, 12 Arc Min PA = Resolver, 7 Arc Min SP = Special Commutating Line Modular Encoders Count Encoders* CB = 250 = MB CC = 500 = MC CD = 1000 = MD CE = 1024 = ME CF = 2500 = MF SC = Special = MS BRAKE (Internal) (see note 4) 0 = None B = 30 lb-in brake ENGINEERING MODIFICATIONS SEALING 0 = None A = per IP65 w/o shaft seal B = per IP65 w/shaft seal MOUNTING (see note 1) A = 3.42" Sq. Flange with .500" Dia. x 1.00" long shaft D = NEMA 34 Flange with 0.375" Dia. x 1.19" long shaft M = Metric IEC72 Flange w/12J6 Dia. shaft S = Special Flange and shaft TERMINATIONS C = Connector, MS3102A-20-4P Motor MS3102A-22-14P Feedback H = Heyco seal-tite w/1.5 ft shielded cable P = Pipe Tap (NPT) w/1.5 ft shielded cable MATING CONNECTORS (see note 2) 0 = None A = Straight B = Rt. Angle S = Special EXAMPLE: BNR 3 024 A RA B A C A A 000 MODEL/FRAME ENGINEERING MODIFICATIONS 24 LB-IN STALL TORQUE SEALING WINDING MOUNTING FEATURES COMMUTATION TERMINATIONS BRAKE MATING CONNECTORS Notes: 1. Standard BNR3000 motor mounting flanges use NEMA 34 standards but have oversized shaft diameters to carry the rated torque load. Standard NEMA shaft diameters are typically undersized for most servo ratings and are not recommended. Consult CMC regarding acceptable load limits before ordering or applying this option. 2. The above motors include standard MS connectors. Connector mates or cables must be ordered separately. 3. Standard encoders are dual channel line driver output with a marker pulse and complementary outputs. 4. Brakes are for holding static loads and not designed to stop moving loads. Standard coils are 24 volts DC. *Modular Encoder selection includes Hall Sensor Commutation TERMINATION CHART FEEDBACK OPTIONS (B STANDARD) MS3102R-22-14P PIN Com. Encoder Resolver Hall (Note 1) A Brake+ Brake+ Brake+ B Brake- Brake- Brake- C – S2 (Sine+) – D – S4 (Sine-) – E Encoder A – – F Encoder A – – G Hall U S1 (Cosine+) H1 H Hall V S3 (Cosine-) H2 J Hall W – H3 K Encoder 5V R1 (Excit.+) +5V to +24V L Encoder Com R2 (Excit.-) Common M – – – N Thermostat Thermostat Thermostat P Thermostat Thermostat Thermostat R Encoder B – – – S Encoder B – – T Encoder M – – V Encoder M – – – Modular Modular PIN Encoder PIN Encoder M 5 Volt S B U Common R B – F A T M E A – V M – MOTOR POWER CONNECTIONS (B STANDARD) MS3102R-20-4P PIN Motor Winding A M1 B M2 C M3 D CASE BNR_3000-BP:Brush series 2100 1/25/13 12:42 PM Page 1 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: