Trak Sys Presentation Mfg
- 1. Performance & Operations Management April 2010 Improving Productivity with TrakSYS™
- 2. Operations & Performance Management with TrakSYS™ TrakSYS™ is designed to effectively help to Schedule Tasks manage manufacturing operations and Job Labor their performance in real time. Operations Maint. Management Material This is done through data collection from disparate sources, interactive involvement of stakeholders, advanced analytics, on-demand Energy Batch access to relevant real-time and historical information, and facilitating intelligence- KPIs Quality based decision making. CONFIDENTIAL
- 3. Operations & Performance Management with TrakSYS™ Measurably IMPROVE Manufacturing Operations: Without disrupting operations Connect Act & Leveraging existing infrastructure Improve Collect (independent of vendors/suppliers, vintage) Collaborate Analyze With regulatory compliance (21 CFR Part 11, PAT process analytical technology, HACCP hazard analysis & critical control point) Report Control Methodically, quickly, and economically CONFIDENTIAL
- 4. What you do with TrakSYS™ Quality of information Decision-making in real-time Timeliness of information Process capability Relevance of information Resource & asset utilization Distribution of information Business performance CONFIDENTIAL
- 5. Methodology: OEE, Lean, 6 Sigma OEE – Equipment-related (mostly) – Kaizen (improvement) events – Simpler, quicker, more localized LEAN LEAN – Value stream mapping, logistics OEE – Waste & cost reduction, inventory, cycle time, logistics, … 6 SIGMA – Medium complexity, requires more time, broader reach 6 SIGMA – Reduction of variability; statistical tools DRIVING – Prevention of defects, predictability, process excellence PERFORMANCE – Complex, time investment, broad reach Successful CONTINUOUS IMPROVEMENT typically requires a combination of these! CONFIDENTIAL
- 6. TrakSYS™ Application Stack WEBTrak™ KNOWLEDGE MANAGEMENT & DECISION SUPPORT PORTAL Reports Dashboards Value Stream Notification Security Map USER INTERFACE – NOTIFY, INTERACT, CONTEXTUALIZE EVENTTrak™ SCRIBETrak™ SENSORTrak™ CONNECT, COLLECT, CONTROL, EXECUTE, IMPROVE LEANTrak™ ALERTTrak™ AUDITTrak™ BATCHTrak™ HISTORITrak™ PRODUCTTrak™ IMPROVETrak™ SPCTrak™ MODELTrak™ LOGICTrak™ GLOBALTrak™ CONFIDENTIAL
- 7. Strategy Business Planning – ERP, Accounting, APS, etc. 7 Raw Materials Finished Goods QC, Maint., etc. Processing & Manufacturing Finishing & Packaging CONFIDENTIAL
- 8. Managing Manufacturing Operations & Performance TrakSYS™ Uniform Planning & Improvement Knowledge Configuration, Product Profile Financial Scheduling Journal & Task Management Modeling Management Analysis Optimization Tracking Portal Environment Performance & Process Messaging Operator Personalized, Optimization Performance Modeling & & Interface Web-based OEE,TEEP, Historian Business Rules Notification & Interaction Dashboards MTBF, CPQ, etc. Traceability, Data-source Maintenance Real-time Batch Mgm’nt audit Trail, & Quality Connectivity & PM Decision & Digital Assessment & Data Capture Optimization Support EBRs Signatures Regulatory Statistical Work Order Interoperability Compliance Process Labor Tracking Process Control WIP Tracking & Extensibility (PAT, HACCP Visualization & Reporting (SPC) Mat. Mgm’nt 21 CFR Part 11) Role-based Workflow & Enterprise Security & System Mobility Value Stream Manual Task Benchmarking Access Administration Solutions Map (VSM) Management & Collaboration Management CONFIDENTIAL
- 9. Full Coverage of Manufacturing Operations Proof of concept Assessment Multiple sites, areas, cells, lines Batching and discrete operations Data from sensors, PLCs, applications Configuration-based asset modeling (ISA 95 & S88) Job & operations management Batch & recipe engine with electronic batch records (EBRs) Material management (compounds, consumption, lot tracking, …) Labor management Task management Messaging and notification management Extensive analytics & business rules Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …) Extensive reports and dashboards CONFIDENTIAL
- 10. TrakSYS™ Office Area Remote Users LAN BI Users Real-time Reports & Business Intelligence Process & Business Applications ALERTTrak™ Real-time Notification Production Area LAN SCRIBETrak™ Manual Data SENSORTrak™ Data Collectors EVENTTrak™ Operator Interaction Operations & Performance Management Sensors Process (Batch/API) & Packaging Area Systems CONFIDENTIAL
- 11. Differentiators Unified modeling & configuration – 1 Application • All features and functions are configured in TrakSYS™ • All business rules are defined in TrakSYS™ – no change to other applications Vendor-independent • Works with products from other vendors • Doesn’t require to replace existing and functional assets • Extends existing assets’ reach & functionality (and/or fill in when there’s none) Scalability • Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide) • One TrakSYS license per plant (typical) Rapid deployment CONFIDENTIAL
- 12. Customers There are hundreds of manufacturing factories worldwide using Parsec’s manufacturing operations & performance management software, TrakSYS™. CONFIDENTIAL
- 13. Complete Productivity Solution For more information please visit: CONFIDENTIAL