UNIT 4 - PRODUCTION SCHEDULING
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This document discusses various production scheduling concepts and methods. It defines loading as determining the total time required for operations and adding it to planned workstation utilization. Scheduling determines start/finish times of operations. Master scheduling provides completion times for departments. Benefits of scheduling include inventory reduction and increased efficiency. Gantt charts illustrate project schedules and activities. Other concepts covered include line of balance, linear scheduling method, batch production scheduling, MRP, Kanban, dispatching, progress reporting, and manufacturing lead time.
UNIT 4 - PRODUCTION SCHEDULING
- 1. Unit-4 1 PRODUCTION SCHEDULING K.GOVINDRAJ ASSISTANT PROFESSOR DEPARTMENT OF MECHANICAL ENGINEERING KIT-KALAIGNAR KARUNANIDHI INSTITUTE OF TECHNOLOGY COIMBATORE641402
- 4. LOADING 4 Once the route has been established, the work required can be loaded against the selected machine or workstation. The total time required to perform the operation is computed by multiplying the unit operation times given on the standard process sheet by the number of parts to be processed. This total time is then added to the work already planned for the workstation. This is the function of loading, and it results in a tabulated list or chart showing the planned utilization of the machines or workstations in the plant
- 5. SCHEDULING 5 Scheduling is the last of the planning functions. It determines when an operation is to be performed, or when work is to be completed; the difference lies in the detail of the scheduling procedure. In a centralized control situation - where all process planning, loading, and scheduling for the plant are done in a central office- the details of the schedule may specify the starting and finishing time for an operation. On the other hand, the central schedule may simply give a completion time for the work in a given department.
- 7. SCHEDULING -BENEFITS 7 Inventory reduction, Process change-over reduction leveling Reduced scheduling effort Increased production efficiency Labor load leveling Accurate delivery date quotes Real time information
- 9. Production Control Perpetual loading Tabulation of the time necessary to finish unfulfilled orders and determine how long it will take to finish this work. Perpetual loading
- 10. LINE OF BALANCE Find a feasible defined replacement for all undefined (‘ANY’) ergonomic constraints on workstations, i.e. one compatible with the ergonomic constraints and precedence constraints defined on operations, as well as zoning constraints and possible drifting operations Solve the within-workstation scheduling problem on all workstations, for all products being assembled on the line Assign the operations to workstations to achieve the best average balance, while keeping the peak times at a manageable level.
- 11. Linear Scheduling Method Linear Scheduling Method (LSM) is a graphical scheduling method focusing on continuous resource utilization in repetitive activities. It is believed that it originally adopted the idea of Line-Of-Balance method. The main advantages of LSM over Critical Path Method (CPM) is its underlying idea of keeping resources continuously at work. In other words, it schedules activities in such a way that: 1. resource utilization is maximized; 2. interruption in on-going process is minimized, including hiring-and-firing; and 3. the effect of the learning curve phenomenon is minimized
- 12. BATCH PRODUCTION SCHEDULING Batch production scheduling is the practice of planning and scheduling of batch manufacturing processes. Although, scheduling may apply to traditionally continuous processes, such as refining, it is especially important for batch processes such as those for pharmaceutical active ingredients, biotechnology processes and many specialty chemical processes. Batch production scheduling shares some concepts and techniques with finite capacity scheduling which has been applied to many manufacturing problems. The specific issues of scheduling batch manufacturing processes have generated considerable industrial and academic interest
- 13. MRP
- 14. KANBAN
- 15. DISPATCHING Authorizing the start of an operation on the shop floor is the function of dispatching. This function may be centralized or decentralized. The departmental dispatcher would authorize the start of each of the machine operations – the dispatch actions are based on the foreman’s routing and scheduling of the work through his department.This is decentralized dispatching.
- 16. PROGRESS REPORTING AND EXPEDITING The manufacturing activity of a plant is said to be “in control” when the actual performance is within the objectives of the planned performance. When jobs are started and completed on schedule, there should be very little, if any, concern about the meeting of commitments. Optimum operation of the plant, however, is attained only if the original plan has been carefully prepared to utilize the manufacturing facilities fully and effectively.
- 17. Mfg. lead time
- 18. Mfg. lead time