Water level controller
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This document describes a microcontroller-based water-level controller and motor protector circuit that monitors the water level in an overhead tank and controls a pump motor accordingly. It uses an AT89C51 microcontroller along with sensors to detect the water level and turn the motor on or off to fill the tank. It also protects the motor from high/low voltages, power fluctuations, and dry running conditions using voltage monitoring circuitry. The circuit displays the system status and any faults on an LCD module. It is powered by a 12V supply from a step-down transformer and regulated to 5V for the microcontroller components.
Water level controller
- 1. CONSTRUCTION WATER-LEVEL CONTROLLER- CUM-MOTOR PROTECTOR SUNIL K UMAR GURSHARANJEET SINGH KALRA to pin 9 of the microcontroller. Switch PARTS LIST S1 is used for manual reset. M Semiconductors: any a time we forget to The microcontroller is operated IC1 - LM324 quad op-amp switch off the motor push- with a 12MHz crystal. Port pins P2.0 IC2 - AT89C51 microcontroller IC3 - PC817 optocoupler ing water into the overhead through P2.2 are used to sense the IC4 - 7805, 5V regulator tank (OHT) in our households. As a water level, while pins P2.3 and P2.4 T1-T4 - BC548 npn transistor result, water keeps overflowing until are used to sense the under-voltage T5 - SL100 npn transistor we notice the overflow and switch the and over-voltage, respectively. Pin D1-D14 - 1N4007 rectifier diode pump off. As the OHT is usually kept P3.4 is used to control relay RL1 with Resistors (all ¼-watt, ±5% carbon): on the topmost floor, it is cumber- the help of optocoupler IC3 and tran- R1, R2, R7, sistor T5 in the case of under-volt- R11, R12 - 1-kilo-ohm some to go up frequently to check the R3, R9 - 560-kilo-ohm water level in the OHT. age, over-voltage and different wa- R4, R5, R8 - 2.7-kilo-ohm Here’s a microcontroller-based wa- ter-level conditions. Relay RL1 oper- R6 - 330-ohm ter-level controller-cum-motor protec- ates off a 12V supply. Using switch R10 - 470-ohm S3, you can manually switch on the R13 - 100-ohm tor to solve this problem. It controls R14 - 10-kilo-ohm ‘on’ and ‘off’ conditions of the motor motor. R15-R17 - 100-kilo-ohm depending upon the level of water in The LM324 (IC1) is a quad opera- R18-R20 - 2.2-kilo-ohm the tank. The status is displayed on an tional amplifier (op-amp). Two of its R21, R22 - 33-ohm LCD module. The circuit also protects op-amps are used as comparators to RNW1 - 10-kilo-ohm resistor network the motor from high voltages, low volt- detect under- and over-voltage. In nor- VR1, VR2 - 470-ohm preset ages, fluctuations of mains power and mal condition, output pin 7 of IC1 is VR3 - 10-kilo-ohm preset dry running. low, making pin P2.3 of IC2 high. Capacitors: When the voltage at pin 6 of N1 goes C1-C3 - 1000μF, 35V electrolytic Circuit description below the set reference voltage at pin C4 - 220μF, 16V electrolytic Fig. 1 shows the circuit of the 5 (say, 170 volts), output pin 7 of N1 C5, C6 - 33pF ceramic disk C7 - 100μF, 35V electrolytic microcontroller-based water-level con- goes high. This high output makes pin C8 - 10μF, 16V electrolytic troller-cum-motor protector. It com- P2.3 of IC2 low, which is sensed by Miscellaneous: prises operational amplifier LM324, the microcontroller and the LCD mod- X1 - 230 AC primary to 12V, microcontroller AT89C51, optocoupler ule shows ‘low voltage.’ 500mA secondary PC817, regulator 7805, LCD module In normal condition, pin 1 of N2 is transformer and a few discreet components. high. When the voltage at pin 2 of N2 RL1 - 12V, 1C/O relay XTAL - 12MHz crystal The AT89C51 (IC2) is an 8-bit goes above the set voltage at pin 3, S1 - Push-to-on switch microcontroller with four ports ( 32 output pin 1 of N2 goes low. This low S2, S3 - On/off switch I/O lines), two 16-bit timers/counters, signal is sensed by the microcontroller - LCD module (1×16) on-chip oscillator and clock circuitry. and the LCD module shows ‘high volt- Eight pins of port-1 and three pins of age.’ The transformer output is also rec- port-3 are interfaced with data and Presets VR1 and VR2 are used for tified by a full-wave bridge rectifier control lines of the LCD module. Pins calibrating the circuit for under- and comprising diodes D1 through D4, fil- P3.0, P3.1 and P3.6 are connected to over-voltage, respectively. tered by capacitor C1 and regulated RS (pin 4), R/W (pin 5) and E (pin The AC mains is stepped down by by IC4 to deliver regulated 5V for the 6) of the LCD, respectively. Pin EA transformer X1 to deliver a secondary circuit. (pin 31) is strapped to Vcc for inter- output of 12V at 500 mA. The trans- When water in the tank rises to nal program executions. Switch S2 is former output is rectified by a full- come in contact with the sensor, the used for backlight of the LCD mod- wave bridge rectifier comprising di- base of transistor BC548 goes high. ule. odes D5 through D8, filtered by ca- This high signal drives transistor Power-on-reset is achieved by con- pacitor C2, and used for the under- BC548 into saturation and its collector necting capacitor C8 and resistor R14 and over-voltage detection circuitry. goes low. The low signal is sensed by FEBRUARY 2007 WWW.EFYMAG.COM
- 2. port pins of microcontroller IC2 to detect empty tank, dry sump and full tank, respectively. An actual-size, single-side PCB for the water-level controller-cum-mo- tor protector (Fig. 1) is shown in Fig. 2 and its compo- nent layout in Fig. 3. Operation When water in the tank is below sen- sor A, the motor will switch on to fill water in the tank. The LCD module will show ‘motor on.’ The controller is pro- grammed for a 10- minute time inter- val to check the dry-run condition of the motor. If wa- ter reaches sensor B within 10 min- utes, the microcontroller comes out of the dry-run condition and allows the mo- tor to keep pushing water in the tank. The motor will remain ‘on’ until water reaches sen- sor C. Then it will stop automatically and the microcontroller will go into the standby mode. The LCD module will show ‘tank full’ fol- lowed by ‘standby mode’ after a few seconds. The ‘standby mode’ message is dis- played until water
- 3. CONSTRUCTION and if the dry-run condition still per- sists, the display will show ‘dry- sump3’ and the microcontroller will not start the motor automatically. Now you have to check the line for water and manually reset the microcontroller to start operation. In the whole procedure, the microcontroller checks for high and low voltages. For example, when the voltage is high, it will scan for about two seconds to check whether it is a fluctuation. If the voltage remains high after two seconds, the microcontroller will halt running of the motor. Now it will wait for the voltage to settle down. After the voltage becomes normal, it will still check for 90 seconds whether the voltage is normal or not. After nor- mal condition, it will go in the standby mode and start the aforementioned procedure. Practical applications This controller is useful for single-phase operated motor-pumps and the pumps that suck water from the ground water tank. A small push-to-off manual switch in series with sensor A can also make it useful for pumps that suck water from Jal Board’s supply. Because of the particular timing of this water supply, the controller must be switched on within the timing of the water sup- ply and switched off when water is not being supplied. When the controller is ‘on’ during the supply timings, it will wait for the tank to get empty before starting the motor. However, you can also start the motor using the pushbutton. The mo- tor will turn on ignoring the status of the water level and will go through the aforementioned procedure. Sensor positions in the tank Four non-corrosive metallic sensors are installed in the tank as shown in Fig. in the tank goes below sensor A. After five minutes, the 1. Sensor COM is connected to Vcc In case water does not reach sen- microcontroller will again switch on supply from the circuit. Sensor A de- sor B within 10 minutes, the the motor for 10 minutes and check tects the empty tank to start the mo- microcontroller will go into the dry- the status at sensor B. If water is still tor. Sensor B detects dry-running con- running mode and stop the motor for below sensor B, it will go into the dry- dition of the motor and sensor C de- 5 minutes, allowing it to cool down. running mode and the LCD module tects the full tank to stop the motor. The LCD module will show ‘dry- will show ‘dry-sump2.’ Make sure that sensor B is around 2 sump1.’ The same procedure will repeat, cm above sensor A to check the dry- FEBRUARY 2007 WWW.EFYMAG.COM
- 4. CONSTRUCTION running condition properly. 10 volts lower than the set voltage microcontroller AT89C51 using a suit- due to the loading effect. able programmer. The software is well- Calibration commented and easy to understand. Care must be taken when calibrating Software All the messages are displayed on the for under- and over-voltages. Always The source code is written in Assem- LCD module. calibrate when the relay is in ‘on’ po- bly language and assembled using EFY note. All the software files of sition. If you calibrate in the standby 8051 cross-assembler. The generated this article have been included in this mode, it will trip at a voltage nearly Intel hex code is burnt into month’s EFY-CD. WATER.LST 1 $MOD51 00C7 C2B1 53 CLR P3.1 0000 02002F 2 START: LJMP MAIN_PGR ;GO TO MAIN 00C9 D2B7 54 SETB P3.7 PROGRAMME 00CB C2B7 55 CLR P3.7 002F 3 ORG 002FH 00CD 22 56 RET ;GO TO 002F 7438 4 MAIN_PGR: MOV A, # 38H ;INITIALIZE LCD PROGRAMME 0031 1200A0 5 LCALL WR_LCD 00F0 57 ORG 00F0H 0034 740F 6 MOV A, #0FH 00F0 C2B7 58 SETT: CLR P3.7 0036 1200A0 7 LCALL WR_LCD 00F2 7590FF 59 MOV P1, #0FFH ;SET PORT1 FOR 0039 7406 8 MOV A, #06H INPUT 003B 1200A0 9 LCALL WR_LCD 00F5 00 60 NOP ;DELAY 003E 7401 10 MOV A, #01H 00F6 C2B0 61 CLR P3.0 0040 1200A0 11 LCALL WR_LCD 00F8 D2B1 62 SETB P3.1 0043 7480 12 MOV A, #80H 00FA C2B7 63 L1: CLR P3.7 0045 1200A0 13 LCALL WR_LCD 00FC D2B7 64 SETB P3.7 0048 7453 14 MOV A, #53H ;WRITE DATA 00FE 2097F9 65 JB P1.7,L1 ;IF NOT READY TO LCD JUMP TO 00FA H 004A 1200C0 15 LCALL LCD_RAM ;i.e.,” STANDBY- 0101 C2B7 66 CLR P3.7 MODE” 0103 22 67 RET ;BACK TO 004D 7454 16 MOV A, #54H PROGRAMME 004F 1200C0 17 LCALL LCD_RAM 010A 68 ORG 010AH 0052 7441 18 MOV A, #41H 010A D276 69 SCAN: SETB 76H ;SET USER FLAGS 0054 1200C0 19 LCALL LCD_RAM 010C D277 70 SETB 77H 0057 744E 20 MOV A, #4EH 010E D278 71 SETB 78H 0059 1200C0 21 LCALL LCD_RAM 0110 75A0FF 72 MOV P2,#0FFH ;SET PORT2 FOR 005C 7444 22 MOV A, #44H INPUT 005E 1200C0 23 LCALL LCD_RAM 0113 30A420 73 L4: JNB P2.4,L2 ;IF H/V THEN 0061 7442 24 MOV A, #42H GOTO 0136 H 0063 1200C0 25 LCALL LCD_RAM 0116 30A372 74 JNB P2.3,L3 ;IF L/V THEN 0066 7459 26 MOV A, #59H GOTO 018B H 0068 1200C0 27 LCALL LCD_RAM 0119 30A0F7 75 JNB P2.0,L4 ;SCAN FOR 006B 74B0 28 MOV A, #0B0H TANK TO BE 006D 1200C0 29 LCALL LCD_RAM EMPTY 0070 74C0 30 MOV A, #0C0H ;JUMP TO 9TH 011C 8012 76 SJMP L130 ;GOTO 0130 H POSITION 011E 120750 77 LOOP: LCALL TMR_10MIN ;CALL 10 MIN. 0072 1200A0 31 LCALL WR_LCD ;OR SECOND TIMER LINE 0121 307867 78 JNB 78H,L3 ;L/V THEN 0075 744D 32 MOV A, #4DH ;ENTER DATA GOTO 018B H AGAIN 0124 30770F 79 JNB 77H,L2 ;H/V THEN GOTO 0077 1200C0 33 LCALL LCD_RAM 0136 H 007A 744F 34 MOV A, #4FH 0127 20765E 80 JB 76H,L5 ;DRY SUMP 007C 1200C0 35 LCALL LCD_RAM THEN GOTO 007F 7444 36 MOV A, #44H 0188 H 0081 1200C0 37 LCALL LCD_RAM 012A 20A2FD 81 JB P2.2,$ ;WAIT UNTILL 0084 7445 38 MOV A, #45H TANK FULL 0086 1200C0 39 LCALL LCD_RAM 012D 020260 82 LOOP1: LJMP TANK_FULL ;GOTO TANK 0089 02010A 40 LJMP SCAN ;GO TO 010AH FULL DISPLAY 00A0 41 ORG 00A0H 0130 C2B5 83 L130: CLR P3.5 ;START MOTOR 00A0 1200F0 42 WR_LCD: LCALL SETT ;CHECK FOR 0132 0202D0 84 LJMP DIS_M_ON ;DISPLAY READY STATUS MOTOR ON OF LCD 0135 00 85 NOP ;BLANK SPACE 00A3 F590 43 MOV P1,A ;MOVE CONTENTS 0136 1201D8 86 L2: LCALL DLY_2SEC ;WAIT FOR 2 OF A TO PORT 1 SECONDS 00A5 C2B0 44 CLR P3.0 ;WRITE 0139 20A4D7 87 JB P2.4,L4 ;STILL H/V COMMANDS TO THEN GOTO LCD 0113 H 00A7 C2B1 45 CLR P3.1 013C D2B5 88 LOOP2: SETB P3.5 ;H/V THEN OFF MOTOR 00A9 D2B7 46 SETB P3.7 013E 00 89 NOP 00AB C2B7 47 CLR P3.7 013F 00 90 NOP 00AD 22 48 RET ;RETURN TO 0140 1202B3 91 LCALL INI_LCD ;INITIALIZE LCD PROGRAMME 0143 7448 92 MOV A, #48H ;DISPLAY HIGH- 00C0 49 ORG 00C0H VOLTAGE 00C0 1200F0 50 LCD_RAM: LCALL SETT ;CHECK 0145 1200C0 93 LCALL LCD_RAM READY STATUS 0148 7449 94 MOV A, #49H OF LCD 014A 1200C0 95 LCALL LCD_RAM 00C3 F590 51 MOV P1,A ;MOVE 014D 7447 96 MOV A, #47H CONTENS OF A 014F 1200C0 97 LCALL LCD_RAM TO PORT 1 0152 7448 98 MOV A, #48H 00C5 D2B0 52 SETB P3.0 ;WRITE TO 0154 1200C0 99 LCALL LCD_RAM DISPLAY RAM 0157 74B0 100 MOV A, #0B0H OF LCD 0159 1200C0 101 LCALL LCD_RAM WWW.EFYMAG.COM FEBRUARY 2007
- 5. CONSTRUCTION 015C 7456 102 MOV A, #56H 023A 74B0 176 MOV A, #0B0H 015E 1200C0 103 LCALL LCD_RAM 023C 1200C0 177 LCALL LCD_RAM 0161 744F 104 MOV A, #4FH 023F 7453 178 MOV A, #53H 0163 1200C0 105 LCALL LCD_RAM 0241 1200C0 179 LCALL LCD_RAM 0166 744C 106 MOV A, #04CH 0244 7455 180 MOV A, #055H 0168 1200C0 107 LCALL LCD_RAM 0246 1200C0 181 LCALL LCD_RAM 016B 74C0 108 MOV A, #0C0H ;MOVE TO 9TH 0249 744D 182 MOV A, #04DH CHARACTER 024B 1200C0 183 LCALL LCD_RAM 016D 1200A0 109 LCALL WR_LCD 024E 7450 184 MOV A, #50H 0170 7454 110 MOV A, #54H 0250 1200C0 185 LCALL LCD_RAM 0172 1200C0 111 LCALL LCD_RAM 0253 74C0 186 MOV A, #0C0H ;MOVE TO 9TH 0175 7441 112 MOV A, #41H CHARACTER OF 0177 1200C0 113 LCALL LCD_RAM LCD 017A 7447 114 MOV A, #47H 0255 1200A0 187 LCALL WR_LCD 017C 1200C0 115 LCALL LCD_RAM 0258 7431 188 MOV A, #31H ;START WRITING 017F 7445 116 MOV A, #45H AGAIN 0181 1200C0 117 LCALL LCD_RAM 025A 1200C0 189 LCALL LCD_RAM 0184 020490 118 LJMP CHK_HV ;GOTO 0490 H 025D 020300 190 LJMP L300 ;GOTO 0300 H 0187 00 119 NOP ;BLANK SPACE 0260 D2B5 191 TANK_FULL: SETB P3.5 ;STOP MOTOR 0188 020226 120 L5: LJMP M_STOP ;GOTO 0226 H 0262 00 192 NOP ;BLANK SPACES 018B 1201D8 121 L3: LCALL DLY_2SEC ;WAIT FOR 2 FOR FURTHER SECONDS EXPANSION 018E 20A382 122 JB P2.3,L4 ;VOLTAGE OK 0263 00 193 NOP THEN GOTO 0264 00 194 NOP 0113 H 0265 00 195 NOP 0191 D2B5 123 LOOP3:SETB P3.5 ;STOP MOTOR IF 0266 00 196 NOP ON 0267 00 197 NOP 0193 1202B3 124 LCALL INI_LCD ;INITIALIZE LCD 0268 00 198 NOP 0196 744C 125 MOV A, #04CH ;DISPLAY LOW- 0269 1202B3 199 LCALL INI_LCD ;INITIALIZE LCD VOLTAGE 026C 7454 200 MOV A, #54H ;WRITE TO 0198 1200C0 126 LCALL LCD_RAM DISPLAY RAM 019B 744F 127 MOV A, #04FH OF LCD 019D 1200C0 128 LCALL LCD_RAM 026E 1200C0 201 LCALL LCD_RAM 01A0 7457 129 MOV A, #57H 0271 7441 202 MOV A, #41H 01A2 1200C0 130 LCALL LCD_RAM 0273 1200C0 203 LCALL LCD_RAM 01A5 74B0 131 MOV A, #0B0H 0276 744E 204 MOV A, #4EH 01A7 1200C0 132 LCALL LCD_RAM 0278 1200C0 205 LCALL LCD_RAM 01AA 7456 133 MOV A, #56H 027B 744B 206 MOV A, #4BH 01AC 1200C0 134 LCALL LCD_RAM 027D 1200C0 207 LCALL LCD_RAM 01AF 744F 135 MOV A, #04FH 0280 74B0 208 MOV A, #0B0H 01B1 1200C0 136 LCALL LCD_RAM 0282 1200C0 209 LCALL LCD_RAM 01B4 744C 137 MOV A, #04CH 0285 7446 210 MOV A, #46H 01B6 1200C0 138 LCALL LCD_RAM 0287 1200C0 211 LCALL LCD_RAM 01B9 7454 139 MOV A, #54H 028A 7455 212 MOV A, #55H 01BB 1200C0 140 LCALL LCD_RAM 028C 1200C0 213 LCALL LCD_RAM 01BE 74C0 141 MOV A, #0C0H ;GOTO 9TH 028F 744C 214 MOV A, #4CH CHARACTER 0291 1200C0 215 LCALL LCD_RAM 01C0 1200A0 142 LCALL WR_LCD 0294 74C0 216 MOV A, #0C0H ;GOTO 9TH 01C3 7441 143 MOV A, #41H ;START DISPLAY CHARACTER OF AGAIN LCD 01C5 1200C0 144 LCALL LCD_RAM 0296 1200A0 217 LCALL WR_LCD 01C8 7447 145 MOV A, #47H 0299 744C 218 MOV A, #4CH ;START 01CA 1200C0 146 LCALL LCD_RAM DISPLAYING 01CD 7445 147 MOV A, #45H AGAIN 01CF 1200C0 148 LCALL LCD_RAM 029B 1200C0 219 LCALL LCD_RAM 01D2 0204B0 149 LJMP CHK_LV ;GOTO 04B0 H 029E 1201D8 220 LCALL DLY_2SEC ;DISPLAY IT FOR 01D5 00 150 NOP 2 SECONDS 01D6 00 151 NOP 02A1 020000 221 LJMP START ;GOTO 01D7 00 152 NOP STANDBY MODE 01D8 153 ORG 01D8H 02B3 222 ORG 02B3H 01D8 7B03 154 DLY_2SEC: MOV R3, #03H 02B3 7438 223 INI_LCD:MOV A, # 38H 01DA 7CFF 155 L8: MOV R4, #0FFH 02B5 1200A0 224 LCALL WR_LCD 01DC 7DFF 156 L7: MOV R5, #0FFH 02B8 740F 225 MOV A, #0FH 01DE 00 157 L6: NOP 02BA 1200A0 226 LCALL WR_LCD 01DF 00 158 NOP 02BD 7406 227 MOV A, #06H 01E0 00 159 NOP 02BF 1200A0 228 LCALL WR_LCD 01E1 00 160 NOP 02C2 7401 229 MOV A, #01H 01E2 00 161 NOP 02C4 1200A0 230 LCALL WR_LCD 01E3 00 162 NOP 02C7 7480 231 MOV A, #80H 01E4 DDF8 163 DJNZ R5,L6 ;01DEH 02C9 1200A0 232 LCALL WR_LCD 01E6 DCF4 164 DJNZ R4,L7 ;01DCH 02CC 22 233 RET ;BACK TO 01E8 DBF0 165 DJNZ R3,L8 ;01DAH PROGRAMME 01EA 22 166 RET ;BACK TO 02CD 00 234 NOP PROGRAMME 02CE 00 235 NOP 0226 167 ORG 0226H 02CF 00 236 NOP 0226 D2B5 168 M_STOP: SETB P3.5 ;STOP MOTOR 02D0 1202B3 237 DIS_M_ON: LCALL INI_LCD ;INITIALIZE LCD 0228 1202B3 169 LCALL INI_LCD ;INITIALIZE LCD 02D3 744D 238 MOV A, # 4DH ;WRITE INTO 022B 7444 170 MOV A, #44H ;START FILLING DISPLAY RAM DISPLAY RAM OF LCD OF LCD 02D5 1200C0 239 LCALL LCD_RAM 022D 1200C0 171 LCALL LCD_RAM 02D8 744F 240 MOV A, #04FH 0230 7452 172 MOV A, #52H 02DA 1200C0 241 LCALL LCD_RAM 0232 1200C0 173 LCALL LCD_RAM 02DD 7454 242 MOV A, #54H 0235 7459 174 MOV A, #59H 02DF 1200C0 243 LCALL LCD_RAM 0237 1200C0 175 LCALL LCD_RAM 02E2 744F 244 MOV A, #04FH FEBRUARY 2007 WWW.EFYMAG.COM
- 6. CONSTRUCTION 02E4 1200C0 245 LCALL LCD_RAM 050A DCFA 306 DJNZ R4, L506 02E7 7452 246 MOV A, #52H 050C DBF6 307 DJNZ R3, L504 02E9 1200C0 247 LCALL LCD_RAM 050E DAF2 308 DJNZ R2, L502 02EC 74B0 248 MOV A, #0B0H 0510 22 309 RET ;BACK TO MAIN 02EE 1200C0 249 LCALL LCD_RAM PROGRAMME 02F1 744F 250 MOV A, #04FH 054D 310 ORG 054DH 02F3 1200C0 251 LCALL LCD_RAM 054D 020642 311 M_START: LJMP SUB_BR ;SUB BRANCH 02F6 744E 252 MOV A, #04EH DUE TO SPACE 02F8 1200C0 253 LCALL LCD_RAM PROBLEM 02FB 02011E 254 LJMP LOOP ;BACK TO MAIN 0550 30A447 312 MAIN: JNB P2.4, L59A ;CHECK FOR PROGRAMME HIGH VOLTAGE AT 011E H 0553 30A34D 313 JNB P2.3, L5A3 ;CHECK FOR 02FE 00 255 NOP LOW VOLTAGE 02FF 00 256 NOP 0556 C2B5 314 CLR P3.5 ;IF VOLTAGE OK 0300 120320 257 L300: LCALL TMR_5MIN ;CALL 5 THEN START MINUTES TIMER MOTOR 0303 020550 258 LJMP MAIN ;GOTO MAIN 0558 1202B3 315 LCALL INI_LCD ;INITIALIZE LCD PROGRAMME 055B 744D 316 MOV A, #04DH ;START WRITING AT 0550 H TO DISPLAY 0320 259 ORG 0320H RAM OF LCD 0320 7A03 260 TMR_5MIN: MOV R2,#03H 055D 1200C0 317 LCALL LCD_RAM 0322 7BFF 261 L12: MOV R3, #0FFH 0560 744F 318 MOV A, #04FH 0324 7CFF 262 L11: MOV R4, #0FFH 0562 1200C0 319 LCALL LCD_RAM 0326 7DFF 263 L10: MOV R5, #0FFH 0565 7454 320 MOV A, #54H 0328 00 264 L9: NOP 0567 1200C0 321 LCALL LCD_RAM 0329 00 265 NOP 056A 744F 322 MOV A, #4FH 032A 00 266 NOP 056C 1200C0 323 LCALL LCD_RAM 032B 00 267 NOP 056F 7452 324 MOV A, #52H 032C DDFA 268 DJNZ R5, L9 ;0328 0571 1200C0 325 LCALL LCD_RAM 032E DCF6 269 DJNZ R4, L10 ;0326 0574 74B0 326 MOV A, #0B0H 0330 DBF2 270 DJNZ R3, L11 ;0324 0576 1200C0 327 LCALL LCD_RAM 0332 DAEE 271 DJNZ R2, L12 ;0322 0579 744F 328 MOV A, #4FH 0334 22 272 RET ;BACK TO MAIN 057B 1200C0 329 LCALL LCD_RAM PROGRAMME 057E 744E 330 MOV A, #4EH 0430 273 ORG 0430H 0580 1200C0 331 LCALL LCD_RAM 0430 30A209 274 L430: JNB P2.2,L43C ;IF TANK FULL 0583 120750 332 LCALL TMR_10MIN ;ENTER INTO GOTO 043C H 10 MINUTES 0433 30A409 275 JNB P2.4,L43F ;H/V THEN TIMER GOTO 043F H 0586 307820 333 JNB 78H, C_LV; 05A9H ;LOW 0436 30A30F 276 L436: JNB P2.3,L448 ;L/V THEN VOLTAGE GOTO 0448 H THEN GOTO 0439 80F5 277 L439: SJMP L430 ;GOTO 0430 H 05A9 H 043B 00 278 NOP 0589 307714 334 JNB 77H, C_HV; 05A0H ;HIGH 043C 02012D 279 L43C: LJMP LOOP1 ;ACK TO MAIN VOLTAGE THEN PROGRAMME GOTO 05A0 H 043F 1201D8 280 L43F: LCALL DLY_2SEC ;WAIT FOR 2 058C 20761D 335 JB 76H, DRY ;05ACH ;IF TANK SECONDS DRY THEN 0442 20A4F1 281 JB P2.4, L436 ;IF NOT H/V GOTO 05AC H THEN GOTO 058F 30A2BB 336 L58F: JNB P2.2, M_START ;TANK FULL 0436 H THEN GOTO 0445 02013C 282 LJMP LOOP2 ;H/V THEN 054D H GOTO 013C H 0592 30A405 337 JNB P2.4, L59A ;HIGH VOLTAGE 0448 1201D8 283 L448: LCALL DLY_2SEC ;WAIT FOR 2 THENGOTO SECONDS 059A H 044B 20A3EB 284 JB P2.3, L439 ;IF NOT L/V 0595 30A30B 338 L595: JNB P2.3, L5A3 ;LOW VOLTAGE THEN GOTO THEN GOTO 0439 H 05A3 H 044E 020191 285 LJMP LOOP3 ;IF L/V THEN 0598 80F5 339 L598: SJMP L58F ;REPEAT FROM GOTO 0191 H 058F H 0490 286 ORG 0490H 059A 1201D8 340 L59A: LCALL DLY_2SEC ;WAIT FOR 2 0490 00 287 CHK_HV: NOP SECONDS 0491 00 288 NOP 059D 20A4F5 341 JB P2.4, L595 ;IF NOT H/V 0492 120500 289 L492: LCALL DLY_2MIN ;WAIT FOR 2 THEN GO BACK MINUTES TO 0595 H 0495 30A4FA 290 JNB P2.4,L492 ;CHECK FOR 05A0 02013C 342 C_HV: LJMP LOOP2 ;STILL H/V H/V AGAIN THEN GOTO 0498 020000 291 LJMP START ;GOTO START 013C H AGAIN 05A3 1201D8 343 L5A3: LCALL DLY_2SEC ;WAIT FOR 2 04B0 292 ORG 04B0H SECONDS 04B0 00 293 CHK_LV: NOP 05A6 20A3EF 344 JB P2.3, L598 ;IF NOT L/V 04B1 00 294 NOP THEN GO BACK 04B2 120500 295 L4B2: LCALL DLY_2MIN ;WAIT FOR TO 0598 H 2 MINUTES 05A9 020191 345 C_LV: LJMP LOOP3 ;STILL L/V THEN 04B5 30A3FA 296 JNB P2.3, L4B2 ;CHECK FOR GOTO 0191 H L/V AGAIN 05AC D2B5 346 DRY: SETB P3.5 ;STOP MOTOR 04B8 020000 297 LJMP START ;GOTO START 05AE 1202B3 347 LCALL INI_LCD ;INITIALIZE LCD AGAIN 05B1 7444 348 MOV A, #44H ;START WRITING 0500 298 ORG 0500H TO DISPLAY 0500 7AFF 299 DLY_2MIN: MOV R2, #0FFH RAM OF LCD 0502 7BFF 300 L502: MOV R3,#0FFH 05B3 1200C0 349 LCALL LCD_RAM 0504 7CFF 301 L504: MOV R4,#0FFH 05B6 7452 350 MOV A, #52H 0506 00 302 L506: NOP 05B8 1200C0 351 LCALL LCD_RAM 0507 00 303 NOP 05BB 7459 352 MOV A, #59H 0508 00 304 NOP 05BD 1200C0 353 LCALL LCD_RAM 0509 00 305 NOP 05C0 74B0 354 MOV A, #0B0H WWW.EFYMAG.COM FEBRUARY 2007
- 7. CONSTRUCTION 05C2 1200C0 355 LCALL LCD_RAM 064E 7444 409 MOV A, #44H ;START WRITING 05C5 7453 356 MOV A, #53H TO DISPLAY 05C7 1200C0 357 LCALL LCD_RAM RAM OF LCD 05CA 7455 358 MOV A, #55H 0650 1200C0 410 LCALL LCD_RAM 05CC 1200C0 359 LCALL LCD_RAM 0653 7452 411 MOV A, #52H 05CF 744D 360 MOV A, #4DH 0655 1200C0 412 LCALL LCD_RAM 05D1 1200C0 361 LCALL LCD_RAM 0658 7459 413 MOV A, #59H 05D4 7450 362 MOV A, #50H 065A 1200C0 414 LCALL LCD_RAM 05D6 1200C0 363 LCALL LCD_RAM 065D 74B0 415 MOV A, #0B0H 05D9 74C0 364 MOV A, #0C0H ;GOTO 9TH 065F 1200C0 416 LCALL LCD_RAM CHARACTER OF 0662 7453 417 MOV A, #53H LCD 0664 1200C0 418 LCALL LCD_RAM 05DB 1200A0 365 LCALL WR_LCD 0667 7455 419 MOV A, #55H 05DE 7432 366 MOV A, #32H ;START WRITING 0669 1200C0 420 LCALL LCD_RAM AGAIN 066C 744D 421 MOV A, #4DH 05E0 1200C0 367 LCALL LCD_RAM 066E 1200C0 422 LCALL LCD_RAM 05E3 120320 368 LCALL TMR_5MIN ;WAIT FOR 5 0671 7450 423 MOV A, #50H MINUTES 0673 1200C0 424 LCALL LCD_RAM 05E6 30A447 369 JNB P2.4,HV ; 0630H ;H/V THEN 0676 74C0 425 MOV A, #0C0H ;GOTO 9TH GOTO 0630 H CHARACTER OF 05E9 30A34D 370 JNB P2.3,LV ; 0639H ;L/V THEN LCD GOTO 0639 H 0678 1200A0 426 LCALL WR_LCD 05EC C2B5 371 CLR P3.5 ;IF VOLTAGE OK 067B 7433 427 MOV A, #33H ;START WRITING THEN START AGAIN MOTOR 067D 1200C0 428 LCALL LCD_RAM 05EE 1202B3 372 LCALL INI_LCD ;INITILIZE LCD 0680 80FE 429 SJMP $ ;STAY HERE 05F1 744D 373 MOV A, #4DH ;START WRITING UNTILL TO DISPLAY MANUAL RESET RAM OF LCD 0750 430 ORG 0750H 05F3 1200C0 374 LCALL LCD_RAM 0750 7A05 431 TMR_10MIN: MOV R2, #05H 05F6 744F 375 MOV A, #4FH 0752 7BFF 432 L752: MOV R3, #0FFH 05F8 1200C0 376 LCALL LCD_RAM 0754 7CFF 433 L754: MOV R4, #0FFH 05FB 7454 377 MOV A, #54H 0756 7DFF 434 L756: MOV R5, #0FFH 05FD 1200C0 378 LCALL LCD_RAM 0758 00 435 L758:NOP 0600 744F 379 MOV A, #4FH 0759 00 436 NOP 0602 1200C0 380 LCALL LCD_RAM 075A 00 437 NOP 0605 7452 381 MOV A, #52H 075B 00 438 NOP 0607 1200C0 382 LCALL LCD_RAM 075C 00 439 NOP 060A 74B0 383 MOV A, #0B0H 075D DDF9 440 DJNZ R5, L758 060C 1200C0 384 LCALL LCD_RAM 075F DCF5 441 DJNZ R4, L756 060F 744F 385 MOV A, #4FH 0761 30A40C 442 JNB P2.4,L770 ;H/V THEN 0611 1200C0 386 LCALL LCD_RAM GOTO 0670 H 0614 744E 387 MOV A, #4EH 0764 30A311 443 L764: JNB P2.3, L778 ;L/V THEN GOTO 0616 1200C0 388 LCALL LCD_RAM 0678 H 0619 120750 389 LCALL TMR_10MIN ;GOTO 0767 30A116 444 L767: JNB P2.1, L780 ; NOT DRY SUMP MINUTES TIMER THEN GOTO 061C 307820 390 JNB 78H, L63F ;L/V THEN 0680 H GOTO 063F H 076A DBE8 445 L76A: DJNZ R3, L754 061F 307714 391 JNB 77H, L636 ;H/V THEN 076C DAE4 446 DJNZ R2, L752 GOTO 0636 076E 22 447 RET ;BACK TO MAIN 0622 207622 392 JB 76H, L647 ;STILL DRY SUMP PROGRAMME THEN GOTO 076F 00 448 NOP 0647 H 0770 1201D8 449 L770: LCALL DLY_2SEC ;WAIT FOR 2 0625 30A21A 393 L625: JNB P2.2, SUB_BR ;0642H ;TANK SECONDS FULL THEN 0773 30A412 450 JNB P2.4, 0788H ;STILL H/V GOTO 0642 H THEN GOTO 0628 30A405 394 JNB P2.4, HV ;0630H ;H/V THEN 0788 H GOTO 0630 H 0776 80EC 451 SJMP L764 ; NOT H/V 062B 30A30B 395 N_HV: JNB P2.3, LV ;0639H ;L/V THEN THEN GOTO GOTO 0639 H 0764 H 062E 80F5 396 N_LV: SJMP L625 ;REPEAT FROM 0778 1201D8 452 L778: LCALL DLY_2SEC ;WAIT FOR 2 0625 H SECONDS 0630 1201D8 397 HV: LCALL DLY_2SEC ;WAIT FOR 2 077B 30A30D 453 JNB P2.3, 078BH ;STILL L/V THEN SECONDS GOTO 078B H 0633 20A4F5 398 JB P2.4, N_HV ;062BH ;IF NOT H/V 077E 80E7 454 SJMP L767 ;NOT L/V THEN THEN GOTO GOTO 0767 H 062B H 0780 1201D8 455 L780: LCALL DLY_2SEC ;WAIT FOR 2 0636 02013C 399 L636:LJMP LOOP2 ;STILL H/V SECONDS THEN GOTO 0783 30A108 456 JNB P2.1, 078EH ;STILL NOT DRY 013C H SUMP THEN 0639 1201D8 400 LV: LCALL DLY_2SEC ;WAIT FOR 2 GOTO 078E H SECONDS 0786 80E2 457 SJMP L76A ;OTHERWISE 063C 20A3EF 401 JB P2.3, N_LV ;062EH ;IF NOT L/V GOTO 076A THEN GOTO 0788 C277 458 CLR 77H ;CLEAR FLAG 062E H 77H FOR H/V 063F 020191 402 L63F: LJMP LOOP3 ;STILL L/V THEN 078A 22 459 RET GOTO 0191 H 078B C278 460 CLR 78H ;CLEAR FLAG 0642 D2B5 403 SUB_BR: SETB P3.5 ;STOP MOTOR 78H FOR L/V 0644 020260 404 LJMP TANK_FULL ;TANK FULL 078D 22 461 RET THEN GOTO 078E C276 462 CLR 76H ;CLEAR FLAG 0260 H 76H FOR DRY 0647 D2B5 405 L647: SETB P3.5 ;STOP MOTOR SUMP CHECK 0649 00 406 NOP 0790 22 463 RET 064A 00 407 NOP 464 END 064B 1202B3 408 LCALL INI_LCD ;INITIALIZE LCD VERSION 1.2k ASSEMBLY COMPLETE, 0 ERRORS FOUND FEBRUARY 2007 WWW.EFYMAG.COM