Asset integrity manageemnt (offshorre)
- 1. Necessity For Having A Domestic Model forNecessity For Having A Domestic Model for Corrosion Management In Iranian OffshoreCorrosion Management In Iranian Offshore Oil & Gas IndustriesOil & Gas Industries Reza Javaherdashti, PhD Director Parscorrosion-Australia
- 2. Reza Javaherdashhti, PhD Director of Parscorrosion Consultants, Australia Has more than 18 years of field and academic experience, skills and knowledge in variuos industries incl. O&G&P around the Globe, International corrosion management consultant Certified engineering trainer on corrosion (MIC) by ASME & Society of Petroleum Engineers (SPE) with about 5000 hours of delivering Corrosion management skills and knowledge as training workshops both in Iran and abroad, Has authored seven internationally referenced books on corrosion management and MIC as well as numerous failure root cause analysis reports and research papers Veteran member of NACE, ACA, Institute of Corrosion
- 5. Corrosion Protection Corrosion Control Zugzwang Effect Either it is too late to salvage the asset Or It is not feasible to do repair and maintenance
- 6. Corrosion Prevention Corrosion Control Zugzwang Effect CAPEX: High OPEX: Low likelihood of DT: Very Low CAPEX: High OPEX: Low likelihood of DT: Almost high OPEX: Too High likelihood of DT: infinite
- 8. Cost of CorrosionCost of Corrosion Min. cost of corrosion to Iranian industries is 8 times the national development budget for 2017 (1395) According to western sources, within a 10 year study time span on offshore platforms incidents, 2313 accidents of hydrocarbon leaks into the open seas have happened , majority of which has been because of neglecting importance of corrosion management
- 9. Both Cost and Risk of Corrosion are HIGH! Both Cost and Risk of Corrosion are HIGH!
- 10. So, Corrosion is an important matter! So, Corrosion is an important matter!
- 11. What is Corrosion Management? “Corrosion management is that part of the overall management system, which is concerned with the development, implementation, review and maintenance of the corrosion policy.”... The corrosion policy provides a structured framework for identification of risks associated with corrosion, and the development and operation of suitable risk control measures. Source: Review of corrosion management for offshore oil and gas processing, OFFSHORE TECHNOLOGY REPORT 2001/044
- 12. What is Corrosion Management? A corrosion management system (CMS) is a documented set of processes and procedures required for planning, executing, and continually improving the ability of a company to manage the threat of corrosion for existing and future assets and asset systems Source: The International Measures of Prevention, Application, and Economics of Corrosion Technologies study (IMPACT), to be realised by NACE , March 2016
- 13. (Engineering) Importance Importance= Cost X Risk
- 14. How to deal with Corrosion? Corrosion Management (CM) Corrosion Knowledge Management (CKM)
- 15. How to deal with Corrosion? Corrosion Management (CM) Corrosion Knowledge Management (CKM) Risk Cost
- 16. How to deal with Corrosion? Corrosion Management (CM) Corrosion Knowledge Management (CKM) Managers Engineers
- 17. Two Important Features of Corrosion Management ModelsTwo Important Features of Corrosion Management Models 1.They are not for O&G industries ONLY. Other industries may also have their own CM models. 2.They are not specific to one particular company or oragnisation,
- 18. Corrosion Management ModelsCorrosion Management Models
- 19. Three Criteria of a CM model specifically demanded by Iranian offshore O&G industries: Criterion 1: Must see the continued need for training, Criterion 2: Must be feasible (save time and cost of both corrosion prevention and corrosion control), Criterion 3: Must include the need for information sharing (to avoid repetition and therefore apply feasible resources management)
- 20. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Javaherdashti CM model has been based on: 1)Many years of field experience in Iranian industries and especially O&G&P (on-shore/off-shore) 2)Clear and close working knowledge of O&G&P international industries (Australia, UK, USA, Qatar, Malaysia) 3) Javaherdashti being the first pioneering corrosion specialist who introduced the concept of corrosion management into Iranian Industries more than 23 years ago
- 21. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Javaherdashti CM model has Four phases and six steps
- 22. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Criteria 1: Need for learning and training
- 23. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Criteria 2 Feasibility
- 24. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Criteria 2 Feasibility
- 25. Javaherdashti Model of Corrosion ManagementJavaherdashti Model of Corrosion Management Criteria 3 Information Sharing
- 26. I. Corrosion is a very significant issue in Iranian O&G industry where due to offshore conditions, it can have much more damaging impact on off-shore assets than on-shore assets. II. All Corrosion management (CM) models emphasise upon “Risk” of corrosion III. CM models are not for O&G industries only, neither are they specific to a certain company and/or organisatioion IV. Iran’s O&G industry and particularly off-shore sector MUST have their own Iranian CM model V. Based on the criteria such as closely knowing Iranian and international industries corrosion problems, “Javaherdashti CM model” was presented, VI. Javaherdashti CM model has four phases and six steps especially designed based on the needs of Iranian O&G industries.