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Copyright © 2005 Boeing. All rights reserved.
787 Systems and Performance
787 Systems and Performance
Tim Nelson
Flight Operations Engineering
Boeing Commercial Airplanes
Tim Nelson
Flight Operations Engineering
Boeing Commercial Airplanes
NELSON.2
Copyright © 2005 Boeing. All rights reserved.
Configured for Success
Configured for Success
Composite primary
structure
Advanced
engines and
nacelles
Breakthrough
passenger cabin Enhanced
flight deck
Advanced
wing design
Innovative
systems
technologies
Large cargo
capacity
Overhead
crew rests
787-8 Design Features
787-8 Design Features
Copyright © 2005 Boeing. All rights reserved.
NELSON.3
Copyright © 2005 Boeing. All rights reserved.
The 787 Is a Complete,
Flexible, Efficient Family
The 787 Is a Complete,
Flexible, Efficient Family
787-8
223 passengers (three-class)
8,500 nmi / 15,700 km
787-8
223 passengers (three-class)
8,500 nmi / 15,700 km
787-9
259 passengers (three-class)
8,300 nmi / 15,400 km
787-9
259 passengers (three-class)
8,300 nmi / 15,400 km
787-3
296 passengers (two-class)
3,500 nmi / 6,500km
787-3
296 passengers (two-class)
3,500 nmi / 6,500km
NELSON.4
Copyright © 2005 Boeing. All rights reserved.
Efficiency for Medium —
and Long-Haul Markets
Efficiency for Medium —
and Long-Haul Markets
767-200ER
767-300ER
767-400ER
777-300
777-200ER
777-200LR
777-300ER
Tri-Class
Long Range Rules
Tri-Class
Long Range Rules
Dual-Class
Short Medium Range Rules
Dual-Class
Short Medium Range Rules
787-8
787-9
747-400
767-300
787-3
747-400ER
Design range, nmi
Design range, nmi
Seats
Seats
150
150
200
200
250
250
300
300
350
350
400
400
450
450
3000
3000 4000
4000 5000
5000 6000
6000 7000
7000 8000
8000 9000
9000 10000
10000
NELSON.5
Copyright © 2005 Boeing. All rights reserved.
Creating New Non-Stop Routes
Creating New Non-Stop Routes
The 787 can connect more than 450 new airport pairs
Possible New Airport Pairs
Possible New Airport Pairs
The 787 can efficiently connect more than 450 new city pairs
Vancouver - Sao Paulo
Seattle - Shanghai
San Francisco - Manchester
Boston - Athens
Tel Aviv - Montreal
Vancouver - Sao Paulo
Seattle - Shanghai
San Francisco - Manchester
Boston - Athens
Tel Aviv - Montreal
Munich - Nairobi
Geneva - Singapore
Dubai - Taipei
Madrid - Manila
Auckland - Beijing
Munich - Nairobi
Geneva - Singapore
Dubai - Taipei
Madrid - Manila
Auckland - Beijing
NELSON.6
Copyright © 2005 Boeing. All rights reserved.
Quiet for Airport Communities
Quiet for Airport Communities
4001041404
Feet
Meters
0 5000
0 1500
Source MS Mappoint, (c) Microsoft, Inc.
A330-300
787- 8
767-300
• 85 dBA contours
• 3,000 nmi mission
60% less area affected
than the A330 and A340
London
Heathrow
787 noise footprint
stays in the airport
property
A340-300
A330-200
85 dB Noise Contours at Heathrow
85 dB Noise Contours at Heathrow
NELSON.7
Copyright © 2005 Boeing. All rights reserved.
Breakthrough Technologies Reduce
Fuel Burn Per Seat by 20%
Breakthrough Technologies Reduce
Fuel Burn Per Seat by 20%
Systems
Systems
Materials
Materials
Aerodynamics
Aerodynamics
Engines
Engines
NELSON.8
Copyright © 2005 Boeing. All rights reserved.
Engine Technology
Advancements
Engine Technology
Advancements
Engine and nacelle features
(Common to RR and GE engines)
• Higher bypass ratio and higher
pressure ratio compressor
• High-flow low-speed fan
• Advanced materials and coatings
• No-engine-bleed systems
architecture
• Low-noise nacelles with chevrons
• Engine types are interchangeable
at wing / pylon interface
Engine and nacelle features
(Common to RR and GE engines)
• Higher bypass ratio and higher
pressure ratio compressor
• High-flow low-speed fan
• Advanced materials and coatings
• No-engine-bleed systems
architecture
• Low-noise nacelles with chevrons
• Engine types are interchangeable
at wing / pylon interface
NELSON.9
Copyright © 2005 Boeing. All rights reserved.
Advanced Aerodynamics
Advanced Aerodynamics
• State of the art 3-D aerodynamic analysis and design tools provide:
− Advanced transonic wing design for improved speed and lift
− High performance, but mechanically simplified high lift system for
high reliability and reduced maintenance cost
− Multi-disciplinary optimization for best combination of weight, drag
and engine performance
• Tightly integrated packaging of systems to reduce the size of
aerodynamic fairings for reduced weight and drag
• Advanced aerodynamic features validated through extensive wind
tunnel test program at both high and low
Reynolds number facilities
• Laminar flow nacelles
• Variable camber trailing edge
• State of the art 3-D aerodynamic analysis and design tools provide:
− Advanced transonic wing design for improved speed and lift
− High performance, but mechanically simplified high lift system for
high reliability and reduced maintenance cost
− Multi-disciplinary optimization for best combination of weight, drag
and engine performance
• Tightly integrated packaging of systems to reduce the size of
aerodynamic fairings for reduced weight and drag
• Advanced aerodynamic features validated through extensive wind
tunnel test program at both high and low
Reynolds number facilities
• Laminar flow nacelles
• Variable camber trailing edge
Copyright © 2005 Boeing. All rights reserved.
NELSON.10
Copyright © 2005 Boeing. All rights reserved.
Composite Solutions Applied
Throughout the 787
Composite Solutions Applied
Throughout the 787
Carbon laminate
Carbon sandwich
Fiberglass
Aluminum
Aluminum/steel/titanium pylons
NELSON.11
Copyright © 2005 Boeing. All rights reserved.
Starting the Second Century
of Powered Flight
Starting the Second Century
of Powered Flight
NELSON.12
Copyright © 2005 Boeing. All rights reserved.
787 Advanced Systems
787 Advanced Systems
Efficient Airplane Systems
• Advanced Energy Management – The More Electric Airplane
• Flight Controls – Variable Camber Trailing Edge and Drooped Spoilers
Highly Integrated Avionics
• Common Core Systems open architecture
• Integrated Flight Controls Electronics
• Integrated Communication/Navigation/Surveillance equipment
• Integrated Airplane Systems control
e-Enabled Airplane
• Broadband connectivity within airplane and with ground
− Flight Deck
− Crew Information System
− Onboard Health Maintenance
− Cabin systems
Trade Study decisions assume Life Cycle Costs of the airplane
Efficient Airplane Systems
• Advanced Energy Management – The More Electric Airplane
• Flight Controls – Variable Camber Trailing Edge and Drooped Spoilers
Highly Integrated Avionics
• Common Core Systems open architecture
• Integrated Flight Controls Electronics
• Integrated Communication/Navigation/Surveillance equipment
• Integrated Airplane Systems control
e-Enabled Airplane
• Broadband connectivity within airplane and with ground
− Flight Deck
− Crew Information System
− Onboard Health Maintenance
− Cabin systems
Trade Study decisions assume Life Cycle Costs of the airplane
NELSON.13
Copyright © 2005 Boeing. All rights reserved.
Advanced Energy Management
Advanced Energy Management
Hybrid AC and DC Primary Distribution Systems
(230 Vac, 115 Vac, ±270 Vdc, 28 Vdc)
Hybrid AC and DC Primary Distribution Systems
(230 Vac, 115 Vac, ±270 Vdc, 28 Vdc)
APU with Two 225 kVA
Starter/Generators
APU with Two 225 kVA
Starter/Generators
Adjustable Speed Motors
and Motor Controllers
Adjustable Speed Motors
and Motor Controllers
Adjustable Electric Air
Conditioning
Adjustable Electric Air
Conditioning
Two 250 kVA Variable Frequency
Starter/Generators per engine
Two 250 kVA Variable Frequency
Starter/Generators per engine
Liquid Cooled Power
Electronics
Liquid Cooled Power
Electronics
Electric Wing
Ice Protection
Electric Wing
Ice Protection
Elimination of Pneumatic
Bleed System
Elimination of Pneumatic
Bleed System
Generate, Distribute, and Consume energy in
an effective and efficient manner.
NELSON.14
Copyright © 2005 Boeing. All rights reserved.
ATRU
approx. 25 loads
Electrical Systems Overview
Electrical Systems Overview
• ATRU – Auto Transformer Rectifier Unit
• ATU – Auto Transformer Unit
• TRU – Transformer Rectifier Unit
• NGS – Nitrogen Generating System
• EMP – Electric Motor Pump
• ECS – Environmental Control System
• RPDU – Remote Power Distribution Unit
• CCS – Common Core System
• BPCU – Bus Power Control Unit
• GCU – Generator Control Unit
115 Vac Loads < 10 amps
28 Vdc Loads < 10 amps
115 Vac Loads < 10 amps
28 Vdc Loads < 10 amps
Motor
Controllers
approx.20 loads
Large loads such as:
• Wing Ice Protection
• Hydraulic AC Motor Pump
• Fuel Pumps
• Galley Ovens
• Cargo Heaters
• ECS Recirc Fans
ENGINE
Gen Gen
ENGINE
Gen Gen
APU
Gen Gen
Large >10 amps:
• DC Fuel Pump
• Igniters
• CCS
• Flight Deck Displays
• BPCUs/GCUs
• etc
Large >10 amps:
• ECS Lav/Gal fans
• Equipment Cooling
Fans
• Window Heat
• etc
approx. 150 loads
approx. 850 loads
RPDU #17
RPDU #1
Adjustable Speed
Motors:
• Hydraulic EMP
• NGS
• ECS Compressors
• ECS Fans
• Engine Start
approx. 10 loads
230Vac Distribution
±270Vdc
Distribution
28Vdc
Distribution
115Vdc
Distribution
ATU TRU
NELSON.15
Copyright © 2005 Boeing. All rights reserved.
Electronic Circuit
Breakers
Electronic Circuit
Breakers
• Display-based control and
indication of breaker state
• Accessible on Multi-Function
Displays (MFDs) and
maintenance access devices
• Display-based control and
indication of breaker state
• Accessible on Multi-Function
Displays (MFDs) and
maintenance access devices
NON-NORMAL
CB
RECENT
USED CB
CB SEARCH
CB BY ATA CB BY BUS
CB
BY LOCATION
CB
CUSTOM LIST
FLIGHT DECK
CB
CB BY STATE
TRIPPED DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS
DETAILS
DETAILS
DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
TRIPPED DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS
DETAILS
CONTROL
CONTROL
CONTROL
S
½
T
¾
DETAILS CONTROL
?
?
UNK
UNK CONTROL
CONTROL
DO NOT
CLOSE
DO NOT
CLOSE
2
1
CE2100713 CIRCUIT BREAKER NAME 1
CE2100714 CIRCUIT BREAKER NAME 2
CE2100715 CIRCUIT BREAKER NAME 3
CE2100701 CIRCUIT BREAKER NAME 4
CE2100702 CIRCUIT BREAKER NAME 5
CK2100780 CONTACTOR NAME 6
CE2100716 CIRCUIT BREAKER NAME 7
CE2100717 CIRCUIT BREAKER NAME 8
CE2100718 CIRCUIT BREAKER NAME 9
CE2100719 CIRCUIT BREAKER NAME 10
CE2100703 CIRCUIT BREAKER NAME 11
CE2100721 CIRCUIT BREAKER NAME 12
CE2100722 CIRCUIT BREAKER NAME 13
CE2100723 CIRCUIT BREAKER NAME 14
CK2100724 CONTACTOR NAME 15
CE2100725 CIRCUIT BREAKER NAME 16
SYS MENU
NON-NORMAL
CB
RECENT
USED CB
CB SEARCH
CB BY ATA CB BY BUS
CB
BY LOCATION
CB
CUSTOM LIST
FLIGHT DECK
CB
CB BY STATE
TRIPPED DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS
DETAILS
DETAILS
DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
TRIPPED DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS CONTROL
DETAILS
DETAILS
CONTROL
CONTROL
CONTROL
S
½
T
¾
DETAILS CONTROL
?
?
?
?
UNK
UNK CONTROL
CONTROL
DO NOT
CLOSE
DO NOT
CLOSE
2
1
CE2100713 CIRCUIT BREAKER NAME 1
CE2100714 CIRCUIT BREAKER NAME 2
CE2100715 CIRCUIT BREAKER NAME 3
CE2100701 CIRCUIT BREAKER NAME 4
CE2100702 CIRCUIT BREAKER NAME 5
CK2100780 CONTACTOR NAME 6
CE2100716 CIRCUIT BREAKER NAME 7
CE2100717 CIRCUIT BREAKER NAME 8
CE2100718 CIRCUIT BREAKER NAME 9
CE2100719 CIRCUIT BREAKER NAME 10
CE2100703 CIRCUIT BREAKER NAME 11
CE2100721 CIRCUIT BREAKER NAME 12
CE2100722 CIRCUIT BREAKER NAME 13
CE2100723 CIRCUIT BREAKER NAME 14
CK2100724 CONTACTOR NAME 15
CE2100725 CIRCUIT BREAKER NAME 16
SYS MENU
NELSON.16
Copyright © 2005 Boeing. All rights reserved.
Environmental
Control Systems
Environmental
Control Systems
• Electric Air Conditioning*
• 6,000 foot maximum cabin altitude*
• Integrated galley
refrigeration*
• Conventional cabin
pressure control –
two outflow valves
• Electric Air Conditioning*
• 6,000 foot maximum cabin altitude*
• Integrated galley
refrigeration*
• Conventional cabin
pressure control –
two outflow valves
• Overhead cabin air distribution
• Upper and lower air recirculation
• HEPA Filters and Gaseous Air Purification* for
recirculated air
• Personal Air Outlet (Gasper) System* - Basic
• Optional Flight Deck Humidification System
• Overhead cabin air distribution
• Upper and lower air recirculation
• HEPA Filters and Gaseous Air Purification* for
recirculated air
• Personal Air Outlet (Gasper) System* - Basic
• Optional Flight Deck Humidification System
• Forced air cooling for essential
E/E equipment
• Draw-thru cooling for minor E/E
equipment
• Liquid cooling for Power
Electronics*
• Forced air cooling for essential
E/E equipment
• Draw-thru cooling for minor E/E
equipment
• Liquid cooling for Power
Electronics*
• Electric heating for
door floor areas*
• Draw-thru ventilation
for Lavatories,
Galleys, and Crew
Rests
• Electric heating for
door floor areas*
• Draw-thru ventilation
for Lavatories,
Galleys, and Crew
Rests
• Supplemental electric heating for Forward and
Bulk Cargo compartments*
• Forward* and Bulk Cargo heating and
ventilation for animal carriage
• Optional Forward Cargo air conditioning
• Supplemental electric heating for Forward and
Bulk Cargo compartments*
• Forward* and Bulk Cargo heating and
ventilation for animal carriage
• Optional Forward Cargo air conditioning
* Different from 777
* Different from 777
NELSON.17
Copyright © 2005 Boeing. All rights reserved.
Cabin Air
Compressor Inlet
(Deflector door
shown deployed)
Cabin Air
Compressor Inlet
(Deflector door
shown deployed)
Heat
Exchanger
inlet
Heat
Exchanger
inlet
Cabin Air
Compressors
Cabin Air
Compressors
Heat
Exchangers
Heat
Exchangers
Electric
Ram Fan
Electric
Ram Fan
• Two air conditioning packs
• Air source provided by cabin
air compressors
• Adjustable to passenger count
• Two air conditioning packs
• Air source provided by cabin
air compressors
• Adjustable to passenger count
Cabin Air
Conditioning System
Cabin Air
Conditioning System
NELSON.18
Copyright © 2005 Boeing. All rights reserved.
Cabin Pressurization Schedule
Cabin Pressurization Schedule
Increased passenger comfort - maximum normal
cabin altitude of 6000 feet at maximum cruise
altitude (reduced from 8000 feet)
Airplane altitude (ft)
Airplane altitude (ft)
Cabin
altitude
(ft)
Cabin
altitude
(ft)
3000
3000
30000
30000 33000
33000 36000
36000 39000
39000 42000
42000 450000
450000
4000
4000
5000
5000
6000
6000
7000
7000
8000
8000
777
767 787
747-400
NELSON.19
Copyright © 2005 Boeing. All rights reserved.
Equipment Cooling System
Equipment Cooling System
RAM Heat
Exchanger
3-way Valve
PECS Heat Load: motor
controller, ATRU, or
galley refrigeration unit
Lav/galley vent
heat exchanger
PECS Heat Load:
hydraulic motor controller
Power Electronics Cooling System
Power Electronics Cooling System
Pump Package w/
reservoirs, filters, and
check valves
L1
ECS
/
MES
MC
L1
ATRU
Basic
GRU
L2
ECS
/
MES
MC
L2
ATRU
Left
RAM
Fan
MC
Optional
GRU Left Ram
Air Duct
Left Ram
Air Duct
P700
Rack
C1
HYD
MC
R
HYD
MC
R1
ECS
/
MES
MC
R1
ATRU
Basic
GRU
L
HYD
MC
R2
ECS
/
MES
MC
Right
RAM
Fan
MC
Optional
GRU
Right
Ram Air
Duct
Right
Ram Air
Duct
P800
Rack
C2
HYD
MC
NGS
/
APU
Start
MC
NELSON.20
Copyright © 2005 Boeing. All rights reserved.
Left
Engine
Engine
Driven Pump
(EDP)
Hydraulic System Architecture
Hydraulic System Architecture
5000 psi systems with common pumps
5000 psi systems with common pumps
Electric
Motor Pump
(EMP) Ram Air
Turbine
(RAT)
L Wing: OB & IB
R Wing: IB
L Wing: 3
R Wing: 12
Left
PCU
Left
Electric
Motor Pump
(EMP)
Electric
Driven Pump
(EDP)
Right
Engine
OB Aileron –
IB Flaperon
Spoilers IB & OB
Elevator
Rudder
Thrust Reverser
Trailing Edge Flaps
Leading Edge Flaps
Nose Landing
Gear & Steering
Main Landing Gear
25 gpm
27 gpm
+/- 270V DC
Left System
27 gpm +/- 270V DC
Center System
13 gpm
25 gpm
Right System
27 gpm
+/- 270V DC
Electric
Motor Pump
(EMP)
Electric
Motor Pump
(EMP)
27 gpm
PCU
L Wing: IB
R Wing: OB
Right
Right
L Wing: 2, 6
R Wing: 9, 13
L Wing: OB
R Wing: OB & IB
L Wing: 1, 7
R Wing: 8, 14
Left & Right
PCU
Motor
Motor
Reserve
Left & Right
Normal
NELSON.21
Copyright © 2005 Boeing. All rights reserved.
787 Fly-by-Wire Flight Controls
787 Fly-by-Wire Flight Controls
Leading Edge Surfaces
• Inboard and outboard
3-position slats
• Sealing Krueger Flap at pylon
Leading Edge Surfaces
• Inboard and outboard
3-position slats
• Sealing Krueger Flap at pylon
All Surfaces Fly-By-Wire
• Eliminates cables
• Reduced weight
• Improved functionality
All Surfaces Fly-By-Wire
• Eliminates cables
• Reduced weight
• Improved functionality
Integrated Flight Control Electronics
• Reduced weight and space
Integrated Flight Control Electronics
• Reduced weight and space
Trailing Edge Surfaces
• Inboard and outboard single slotted flaps
• Single outboard ailerons
• Single flaperons
• Seven spoiler pairs with droop function
• Trailing Edge Variable Camber (TEVC)
• Reduced complexity of trailing edge mechanism
Trailing Edge Surfaces
• Inboard and outboard single slotted flaps
• Single outboard ailerons
• Single flaperons
• Seven spoiler pairs with droop function
• Trailing Edge Variable Camber (TEVC)
• Reduced complexity of trailing edge mechanism
Electric Integrated
Horizontal Stabilizer Trim
Actuator (HSTA)
• Reduced complexity
• Reduced weight
Electric Integrated
Horizontal Stabilizer Trim
Actuator (HSTA)
• Reduced complexity
• Reduced weight
NELSON.22
Copyright © 2005 Boeing. All rights reserved.
High Lift Function
High Lift Function
• Leading Edge and Trailing Edge Kinematic Motion
• Leading Edge and Trailing Edge Kinematic Motion
Outboard Slats
Gapped on
Landing settings
Outboard Slats
Gapped on
Landing settings
Outboard Slats Small
Gap on Takeoff
(Inboard Sealed)
Outboard Slats Small
Gap on Takeoff
(Inboard Sealed)
Extended
Extended
UP
UP
Middle
Middle
• Spoiler Droop functionality replaces fore flaps
and maintains gap and overlap requirements.
• Spoilers driven down via fly-by-wire control.
• Spoiler Droop functionality replaces fore flaps
and maintains gap and overlap requirements.
• Spoilers driven down via fly-by-wire control.
Rotary
Actuator
Rotary
Actuator
Spoiler
Droop
Spoiler
Droop
Variable
Camber
at Cruise
Variable
Camber
at Cruise
Simple pivot
dropped
hinge
Simple pivot
dropped
hinge Hinge
Fairing
Hinge
Fairing
37-43
degrees
down
37-43
degrees
down
NELSON.23
Copyright © 2005 Boeing. All rights reserved.
Landing Gear Systems
New Control-by-Wire
Landing Gear Systems
New Control-by-Wire
• Landing Gear Actuation
− Electronic control and sequencing of landing gear
and doors
− Dedicated proximity sensors to monitor gear and door
position, and to control sequencing
− Alternate landing gear extension electrically controlled
and hydro-mechanically released
• Brake Control
− Control-by-wire for brake, autobrake, and
anti-skid functions
− Electric Brake Actuators
• Steering Control
− Control-by-wire rudder pedals and dual tillers
• Brake Temperature Monitoring System – baseline
• Tire Pressure Indication System – baseline
• Landing Gear Actuation
− Electronic control and sequencing of landing gear
and doors
− Dedicated proximity sensors to monitor gear and door
position, and to control sequencing
− Alternate landing gear extension electrically controlled
and hydro-mechanically released
• Brake Control
− Control-by-wire for brake, autobrake, and
anti-skid functions
− Electric Brake Actuators
• Steering Control
− Control-by-wire rudder pedals and dual tillers
• Brake Temperature Monitoring System – baseline
• Tire Pressure Indication System – baseline
NELSON.24
Copyright © 2005 Boeing. All rights reserved.
Wing Anti-Ice System
Overview
Wing Anti-Ice System
Overview
• Electrical Power –
no engine bleed air
• Six heater mats in each
heated slat
• Aluminum cap to protect
leading edge surface
• Electrical Power –
no engine bleed air
• Six heater mats in each
heated slat
• Aluminum cap to protect
leading edge surface
The heater mats are
bonded to interior
surface of the
composite slat
leading edge skin
Slats with ice protection
2, 3, 4, 5
Slats with ice protection
2, 3, 4, 5
Nose Skin
Nose Skin
Heater Mats
Heater Mats
NELSON.25
Copyright © 2005 Boeing. All rights reserved.
Final Nose Configuration
Final Nose Configuration
• Four windows,
fewer posts
• Pilot vision similar to
777
• Non-opening windows
• Crew escape door
• Vertically stowed
wipers
• Windshield washer
• Four windows,
fewer posts
• Pilot vision similar to
777
• Non-opening windows
• Crew escape door
• Vertically stowed
wipers
• Windshield washer
NELSON.26
Copyright © 2005 Boeing. All rights reserved.
Cargo Fire Protection
Cargo Fire Protection
Aft and Bulk Cargo Compartments
Aft and Bulk Cargo Compartments
Forward Cargo Compartment
Forward Cargo Compartment
Cargo Fire Suppression System
Nozzles: Flow Valves:
Optional Bottles
Optional Bottles
ETOPS Capability:
• Basic - 180 minutes
• Options (-8 and -9):
− 240 minutes (one bottle)
− 330 minutes (two bottles)
ETOPS Capability:
• Basic - 180 minutes
• Options (-8 and -9):
− 240 minutes (one bottle)
− 330 minutes (two bottles)
HRD
Btl 1B
HRD
Btl 1B
Metered
Btl 2A
Metered
Btl 2A
Metered
Btl 2C
Metered
Btl 2C
Metered
Btl 2B
Metered
Btl 2B
Metered
Btl 2D
Metered
Btl 2D
HRD
Btl 1A
HRD
Btl 1A
Metered
Btl 2E
Metered
Btl 2E
NELSON.27
Copyright © 2005 Boeing. All rights reserved.
Fuel Systems Improvements
Fuel Systems Improvements
• Improved Fuel Quantity availability
(measuring sticks removed)
• Highly capable center tank fuel
scavenge system
• Improved lateral balance correction
without need to turn off fuel pumps
• Redundant jettison path of main
tank fuel
• Improved anti-ignition safety using
all-tank Nitrogen inerting and
compliance to latest ignition
prevention regulations
• Improved Fuel Quantity availability
(measuring sticks removed)
• Highly capable center tank fuel
scavenge system
• Improved lateral balance correction
without need to turn off fuel pumps
• Redundant jettison path of main
tank fuel
• Improved anti-ignition safety using
all-tank Nitrogen inerting and
compliance to latest ignition
prevention regulations
NELSON.28
Copyright © 2005 Boeing. All rights reserved.
Common Core System Benefits
Common Core System Benefits
with robust partitioning of
functions in software
with robust partitioning of
functions in software
hierarchical layering of
services
hierarchical layering of
services
having well defined,
standardized, rigidly
enforced key
interfaces A653
having well defined,
standardized, rigidly
enforced key
interfaces A653
Common Computing Resource
• Based on Open System
Architecture Principles
Common Computing Resource
• Based on Open System
Architecture Principles
Modular
Implementation
Modular
Implementation
of common elements
of common elements
RDC Core
Signal
Condit-
ioning
Controller
Power Supply
Power Supply
A/D, D/A
Sys Bus IF
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Resource Control
Operating System
H/W Support Package
ECS Ctrl.
Utilities Avionics
Mech
/Hyd Electrical
Cabin Sys
Hardware Implementation
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Application
API
Operating System
ECS Ctrl.
Utilities Avionics
Mech
/Hyd Electrical
Cabin Sys
Hardware Implementation
A653 A653
Remote Data Concentrators
• Reduces airplane wiring/weight,
• Ease of system upgrade/modification
• Highly reliable
Remote Data Concentrators
• Reduces airplane wiring/weight,
• Ease of system upgrade/modification
• Highly reliable
Common Data Network
• Open industry standard interfaces A664
• Eliminate multiple standards & protocols
• Fiber Optic Network media
Common Data Network
• Open industry standard interfaces A664
• Eliminate multiple standards & protocols
• Fiber Optic Network media
NELSON.29
Copyright © 2005 Boeing. All rights reserved.
Comm Radios
Comm Radios VHF
VHF
HF
HF
SATCOM
SATCOM
VHF
VHF HF
HF SATCOM
SATCOM
Avionics Integration
Beyond 777
Avionics Integration
Beyond 777
777
777 787
787
AIMS
Displays
DFDAC
FM / TM
CMF / ACMF / QAR
FDCF
Gateways
Others
AIMS
Displays
DFDAC
FM / TM
CMF / ACMF / QAR
FDCF
Gateways
Others
Nav Radios
Nav Radios Integrated
Navigation
Radios (INR)
Integrated
Navigation
Radios (INR)
VOR
VOR MB
MB MMR
MMR DME
DME RA
RA DME
DME
RA
RA
Inertial
Inertial Earth
Reference
System (ERS)
Earth
Reference
System (ERS)
ADIRU
ADIRU SAARU
SAARU
Other LRUs
Other LRUs WEU
WEU Others
Others
Surveillance
Surveillance WXR
WXR EGPWS
EGPWS TCAS
TCAS ATC
ATC
Integrated
Surveillance
System (ISS)
Integrated
Surveillance
System (ISS)
Common Core
Resource (CCR)
Air Data
Crew Alerting
Comm Management
Data Acquisition
Displays
FM / TM / AT
Health Management
Gateways
Others
Common Core
Resource (CCR)
Air Data
Crew Alerting
Comm Management
Data Acquisition
Displays
FM / TM / AT
Health Management
Gateways
Others
NELSON.30
Copyright © 2005 Boeing. All rights reserved.
Flight Deck
Flight Deck
• Boeing look, feel
and procedures
flow
• Familiar Boeing
controls
• Familiar display
formats
• All 777 functions
and features
• Large format
displays
NELSON.31
Copyright © 2005 Boeing. All rights reserved.
Display Layout Comparison
Display Layout Comparison
777
787
NELSON.32
Copyright © 2005 Boeing. All rights reserved.
Class III EFB Overview
Class III EFB Overview
• One installed for each pilot – basic
• Avionics quality LCD
• Accessible via touchscreen, bezel
keys, cursor control device and
keyboard
• Interfaces to:
―Other Avionics (e.g. Flight
Management)
―Communication systems
―Flight Deck printer
NELSON.33
Copyright © 2005 Boeing. All rights reserved.
On-board Performance Tool
On-board Performance Tool
• Calculates limit weights,
V speeds, thrust and more
• Performance optimization and flexibility
− Optimum flap
− Multiple intersections
− Calculates assumed temperature
thrust reduction
− MEL and CDL item entry
− Airport NOTAM entry
• Data from FMC
− Origin airport, QNH, OAT
• Simplified weight and balance
• Calculates limit weights,
V speeds, thrust and more
• Performance optimization and flexibility
− Optimum flap
− Multiple intersections
− Calculates assumed temperature
thrust reduction
− MEL and CDL item entry
− Airport NOTAM entry
• Data from FMC
− Origin airport, QNH, OAT
• Simplified weight and balance
NELSON.34
Copyright © 2005 Boeing. All rights reserved.
Crew Information System —
Onboard Health Management
Crew Information System —
Onboard Health Management
Fault Prediction
Fault Prediction
Objective: Reduce schedule interruptions and maintenance costs
Coordinated airplane
and ground processing
approach
Coordinated airplane
and ground processing
approach
Electronic link to
maintenance manuals
Electronic link to
maintenance manuals
Airplane level fault
consolidation and correlation,
and data collection
Airplane level fault
consolidation and correlation,
and data collection
Electronic Distribution
of Software
Electronic Distribution
of Software
Integrated data load and
configuration reporting
Integrated data load and
configuration reporting
Media-less data transfer
to/from ground stations
Media-less data transfer
to/from ground stations
NELSON.35
Copyright © 2005 Boeing. All rights reserved.
787 Program Schedule
787 Program Schedule
2002 2003 2004 2005 2006 2007 2008
First
Flight
First
Flight
Certification
and Delivery
Certification
and Delivery
Airplane
Announcement
Airplane
Announcement
Firm
Configuration
Firm
Configuration
Program
Launch
Program
Launch
Authority
to Offer
Authority
to Offer
NELSON.36
Copyright © 2005 Boeing. All rights reserved.
Thank You
Thank You

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Boeing 787 System and Performance - Configurations

  • 1. BOEING is a trademark of Boeing Management Company. Copyright © 2005 Boeing. All rights reserved. 787 Systems and Performance 787 Systems and Performance Tim Nelson Flight Operations Engineering Boeing Commercial Airplanes Tim Nelson Flight Operations Engineering Boeing Commercial Airplanes
  • 2. NELSON.2 Copyright © 2005 Boeing. All rights reserved. Configured for Success Configured for Success Composite primary structure Advanced engines and nacelles Breakthrough passenger cabin Enhanced flight deck Advanced wing design Innovative systems technologies Large cargo capacity Overhead crew rests 787-8 Design Features 787-8 Design Features Copyright © 2005 Boeing. All rights reserved.
  • 3. NELSON.3 Copyright © 2005 Boeing. All rights reserved. The 787 Is a Complete, Flexible, Efficient Family The 787 Is a Complete, Flexible, Efficient Family 787-8 223 passengers (three-class) 8,500 nmi / 15,700 km 787-8 223 passengers (three-class) 8,500 nmi / 15,700 km 787-9 259 passengers (three-class) 8,300 nmi / 15,400 km 787-9 259 passengers (three-class) 8,300 nmi / 15,400 km 787-3 296 passengers (two-class) 3,500 nmi / 6,500km 787-3 296 passengers (two-class) 3,500 nmi / 6,500km
  • 4. NELSON.4 Copyright © 2005 Boeing. All rights reserved. Efficiency for Medium — and Long-Haul Markets Efficiency for Medium — and Long-Haul Markets 767-200ER 767-300ER 767-400ER 777-300 777-200ER 777-200LR 777-300ER Tri-Class Long Range Rules Tri-Class Long Range Rules Dual-Class Short Medium Range Rules Dual-Class Short Medium Range Rules 787-8 787-9 747-400 767-300 787-3 747-400ER Design range, nmi Design range, nmi Seats Seats 150 150 200 200 250 250 300 300 350 350 400 400 450 450 3000 3000 4000 4000 5000 5000 6000 6000 7000 7000 8000 8000 9000 9000 10000 10000
  • 5. NELSON.5 Copyright © 2005 Boeing. All rights reserved. Creating New Non-Stop Routes Creating New Non-Stop Routes The 787 can connect more than 450 new airport pairs Possible New Airport Pairs Possible New Airport Pairs The 787 can efficiently connect more than 450 new city pairs Vancouver - Sao Paulo Seattle - Shanghai San Francisco - Manchester Boston - Athens Tel Aviv - Montreal Vancouver - Sao Paulo Seattle - Shanghai San Francisco - Manchester Boston - Athens Tel Aviv - Montreal Munich - Nairobi Geneva - Singapore Dubai - Taipei Madrid - Manila Auckland - Beijing Munich - Nairobi Geneva - Singapore Dubai - Taipei Madrid - Manila Auckland - Beijing
  • 6. NELSON.6 Copyright © 2005 Boeing. All rights reserved. Quiet for Airport Communities Quiet for Airport Communities 4001041404 Feet Meters 0 5000 0 1500 Source MS Mappoint, (c) Microsoft, Inc. A330-300 787- 8 767-300 • 85 dBA contours • 3,000 nmi mission 60% less area affected than the A330 and A340 London Heathrow 787 noise footprint stays in the airport property A340-300 A330-200 85 dB Noise Contours at Heathrow 85 dB Noise Contours at Heathrow
  • 7. NELSON.7 Copyright © 2005 Boeing. All rights reserved. Breakthrough Technologies Reduce Fuel Burn Per Seat by 20% Breakthrough Technologies Reduce Fuel Burn Per Seat by 20% Systems Systems Materials Materials Aerodynamics Aerodynamics Engines Engines
  • 8. NELSON.8 Copyright © 2005 Boeing. All rights reserved. Engine Technology Advancements Engine Technology Advancements Engine and nacelle features (Common to RR and GE engines) • Higher bypass ratio and higher pressure ratio compressor • High-flow low-speed fan • Advanced materials and coatings • No-engine-bleed systems architecture • Low-noise nacelles with chevrons • Engine types are interchangeable at wing / pylon interface Engine and nacelle features (Common to RR and GE engines) • Higher bypass ratio and higher pressure ratio compressor • High-flow low-speed fan • Advanced materials and coatings • No-engine-bleed systems architecture • Low-noise nacelles with chevrons • Engine types are interchangeable at wing / pylon interface
  • 9. NELSON.9 Copyright © 2005 Boeing. All rights reserved. Advanced Aerodynamics Advanced Aerodynamics • State of the art 3-D aerodynamic analysis and design tools provide: − Advanced transonic wing design for improved speed and lift − High performance, but mechanically simplified high lift system for high reliability and reduced maintenance cost − Multi-disciplinary optimization for best combination of weight, drag and engine performance • Tightly integrated packaging of systems to reduce the size of aerodynamic fairings for reduced weight and drag • Advanced aerodynamic features validated through extensive wind tunnel test program at both high and low Reynolds number facilities • Laminar flow nacelles • Variable camber trailing edge • State of the art 3-D aerodynamic analysis and design tools provide: − Advanced transonic wing design for improved speed and lift − High performance, but mechanically simplified high lift system for high reliability and reduced maintenance cost − Multi-disciplinary optimization for best combination of weight, drag and engine performance • Tightly integrated packaging of systems to reduce the size of aerodynamic fairings for reduced weight and drag • Advanced aerodynamic features validated through extensive wind tunnel test program at both high and low Reynolds number facilities • Laminar flow nacelles • Variable camber trailing edge Copyright © 2005 Boeing. All rights reserved.
  • 10. NELSON.10 Copyright © 2005 Boeing. All rights reserved. Composite Solutions Applied Throughout the 787 Composite Solutions Applied Throughout the 787 Carbon laminate Carbon sandwich Fiberglass Aluminum Aluminum/steel/titanium pylons
  • 11. NELSON.11 Copyright © 2005 Boeing. All rights reserved. Starting the Second Century of Powered Flight Starting the Second Century of Powered Flight
  • 12. NELSON.12 Copyright © 2005 Boeing. All rights reserved. 787 Advanced Systems 787 Advanced Systems Efficient Airplane Systems • Advanced Energy Management – The More Electric Airplane • Flight Controls – Variable Camber Trailing Edge and Drooped Spoilers Highly Integrated Avionics • Common Core Systems open architecture • Integrated Flight Controls Electronics • Integrated Communication/Navigation/Surveillance equipment • Integrated Airplane Systems control e-Enabled Airplane • Broadband connectivity within airplane and with ground − Flight Deck − Crew Information System − Onboard Health Maintenance − Cabin systems Trade Study decisions assume Life Cycle Costs of the airplane Efficient Airplane Systems • Advanced Energy Management – The More Electric Airplane • Flight Controls – Variable Camber Trailing Edge and Drooped Spoilers Highly Integrated Avionics • Common Core Systems open architecture • Integrated Flight Controls Electronics • Integrated Communication/Navigation/Surveillance equipment • Integrated Airplane Systems control e-Enabled Airplane • Broadband connectivity within airplane and with ground − Flight Deck − Crew Information System − Onboard Health Maintenance − Cabin systems Trade Study decisions assume Life Cycle Costs of the airplane
  • 13. NELSON.13 Copyright © 2005 Boeing. All rights reserved. Advanced Energy Management Advanced Energy Management Hybrid AC and DC Primary Distribution Systems (230 Vac, 115 Vac, ±270 Vdc, 28 Vdc) Hybrid AC and DC Primary Distribution Systems (230 Vac, 115 Vac, ±270 Vdc, 28 Vdc) APU with Two 225 kVA Starter/Generators APU with Two 225 kVA Starter/Generators Adjustable Speed Motors and Motor Controllers Adjustable Speed Motors and Motor Controllers Adjustable Electric Air Conditioning Adjustable Electric Air Conditioning Two 250 kVA Variable Frequency Starter/Generators per engine Two 250 kVA Variable Frequency Starter/Generators per engine Liquid Cooled Power Electronics Liquid Cooled Power Electronics Electric Wing Ice Protection Electric Wing Ice Protection Elimination of Pneumatic Bleed System Elimination of Pneumatic Bleed System Generate, Distribute, and Consume energy in an effective and efficient manner.
  • 14. NELSON.14 Copyright © 2005 Boeing. All rights reserved. ATRU approx. 25 loads Electrical Systems Overview Electrical Systems Overview • ATRU – Auto Transformer Rectifier Unit • ATU – Auto Transformer Unit • TRU – Transformer Rectifier Unit • NGS – Nitrogen Generating System • EMP – Electric Motor Pump • ECS – Environmental Control System • RPDU – Remote Power Distribution Unit • CCS – Common Core System • BPCU – Bus Power Control Unit • GCU – Generator Control Unit 115 Vac Loads < 10 amps 28 Vdc Loads < 10 amps 115 Vac Loads < 10 amps 28 Vdc Loads < 10 amps Motor Controllers approx.20 loads Large loads such as: • Wing Ice Protection • Hydraulic AC Motor Pump • Fuel Pumps • Galley Ovens • Cargo Heaters • ECS Recirc Fans ENGINE Gen Gen ENGINE Gen Gen APU Gen Gen Large >10 amps: • DC Fuel Pump • Igniters • CCS • Flight Deck Displays • BPCUs/GCUs • etc Large >10 amps: • ECS Lav/Gal fans • Equipment Cooling Fans • Window Heat • etc approx. 150 loads approx. 850 loads RPDU #17 RPDU #1 Adjustable Speed Motors: • Hydraulic EMP • NGS • ECS Compressors • ECS Fans • Engine Start approx. 10 loads 230Vac Distribution ±270Vdc Distribution 28Vdc Distribution 115Vdc Distribution ATU TRU
  • 15. NELSON.15 Copyright © 2005 Boeing. All rights reserved. Electronic Circuit Breakers Electronic Circuit Breakers • Display-based control and indication of breaker state • Accessible on Multi-Function Displays (MFDs) and maintenance access devices • Display-based control and indication of breaker state • Accessible on Multi-Function Displays (MFDs) and maintenance access devices NON-NORMAL CB RECENT USED CB CB SEARCH CB BY ATA CB BY BUS CB BY LOCATION CB CUSTOM LIST FLIGHT DECK CB CB BY STATE TRIPPED DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS DETAILS DETAILS DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL TRIPPED DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS DETAILS CONTROL CONTROL CONTROL S ½ T ¾ DETAILS CONTROL ? ? UNK UNK CONTROL CONTROL DO NOT CLOSE DO NOT CLOSE 2 1 CE2100713 CIRCUIT BREAKER NAME 1 CE2100714 CIRCUIT BREAKER NAME 2 CE2100715 CIRCUIT BREAKER NAME 3 CE2100701 CIRCUIT BREAKER NAME 4 CE2100702 CIRCUIT BREAKER NAME 5 CK2100780 CONTACTOR NAME 6 CE2100716 CIRCUIT BREAKER NAME 7 CE2100717 CIRCUIT BREAKER NAME 8 CE2100718 CIRCUIT BREAKER NAME 9 CE2100719 CIRCUIT BREAKER NAME 10 CE2100703 CIRCUIT BREAKER NAME 11 CE2100721 CIRCUIT BREAKER NAME 12 CE2100722 CIRCUIT BREAKER NAME 13 CE2100723 CIRCUIT BREAKER NAME 14 CK2100724 CONTACTOR NAME 15 CE2100725 CIRCUIT BREAKER NAME 16 SYS MENU NON-NORMAL CB RECENT USED CB CB SEARCH CB BY ATA CB BY BUS CB BY LOCATION CB CUSTOM LIST FLIGHT DECK CB CB BY STATE TRIPPED DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS DETAILS DETAILS DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL TRIPPED DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS CONTROL DETAILS DETAILS CONTROL CONTROL CONTROL S ½ T ¾ DETAILS CONTROL ? ? ? ? UNK UNK CONTROL CONTROL DO NOT CLOSE DO NOT CLOSE 2 1 CE2100713 CIRCUIT BREAKER NAME 1 CE2100714 CIRCUIT BREAKER NAME 2 CE2100715 CIRCUIT BREAKER NAME 3 CE2100701 CIRCUIT BREAKER NAME 4 CE2100702 CIRCUIT BREAKER NAME 5 CK2100780 CONTACTOR NAME 6 CE2100716 CIRCUIT BREAKER NAME 7 CE2100717 CIRCUIT BREAKER NAME 8 CE2100718 CIRCUIT BREAKER NAME 9 CE2100719 CIRCUIT BREAKER NAME 10 CE2100703 CIRCUIT BREAKER NAME 11 CE2100721 CIRCUIT BREAKER NAME 12 CE2100722 CIRCUIT BREAKER NAME 13 CE2100723 CIRCUIT BREAKER NAME 14 CK2100724 CONTACTOR NAME 15 CE2100725 CIRCUIT BREAKER NAME 16 SYS MENU
  • 16. NELSON.16 Copyright © 2005 Boeing. All rights reserved. Environmental Control Systems Environmental Control Systems • Electric Air Conditioning* • 6,000 foot maximum cabin altitude* • Integrated galley refrigeration* • Conventional cabin pressure control – two outflow valves • Electric Air Conditioning* • 6,000 foot maximum cabin altitude* • Integrated galley refrigeration* • Conventional cabin pressure control – two outflow valves • Overhead cabin air distribution • Upper and lower air recirculation • HEPA Filters and Gaseous Air Purification* for recirculated air • Personal Air Outlet (Gasper) System* - Basic • Optional Flight Deck Humidification System • Overhead cabin air distribution • Upper and lower air recirculation • HEPA Filters and Gaseous Air Purification* for recirculated air • Personal Air Outlet (Gasper) System* - Basic • Optional Flight Deck Humidification System • Forced air cooling for essential E/E equipment • Draw-thru cooling for minor E/E equipment • Liquid cooling for Power Electronics* • Forced air cooling for essential E/E equipment • Draw-thru cooling for minor E/E equipment • Liquid cooling for Power Electronics* • Electric heating for door floor areas* • Draw-thru ventilation for Lavatories, Galleys, and Crew Rests • Electric heating for door floor areas* • Draw-thru ventilation for Lavatories, Galleys, and Crew Rests • Supplemental electric heating for Forward and Bulk Cargo compartments* • Forward* and Bulk Cargo heating and ventilation for animal carriage • Optional Forward Cargo air conditioning • Supplemental electric heating for Forward and Bulk Cargo compartments* • Forward* and Bulk Cargo heating and ventilation for animal carriage • Optional Forward Cargo air conditioning * Different from 777 * Different from 777
  • 17. NELSON.17 Copyright © 2005 Boeing. All rights reserved. Cabin Air Compressor Inlet (Deflector door shown deployed) Cabin Air Compressor Inlet (Deflector door shown deployed) Heat Exchanger inlet Heat Exchanger inlet Cabin Air Compressors Cabin Air Compressors Heat Exchangers Heat Exchangers Electric Ram Fan Electric Ram Fan • Two air conditioning packs • Air source provided by cabin air compressors • Adjustable to passenger count • Two air conditioning packs • Air source provided by cabin air compressors • Adjustable to passenger count Cabin Air Conditioning System Cabin Air Conditioning System
  • 18. NELSON.18 Copyright © 2005 Boeing. All rights reserved. Cabin Pressurization Schedule Cabin Pressurization Schedule Increased passenger comfort - maximum normal cabin altitude of 6000 feet at maximum cruise altitude (reduced from 8000 feet) Airplane altitude (ft) Airplane altitude (ft) Cabin altitude (ft) Cabin altitude (ft) 3000 3000 30000 30000 33000 33000 36000 36000 39000 39000 42000 42000 450000 450000 4000 4000 5000 5000 6000 6000 7000 7000 8000 8000 777 767 787 747-400
  • 19. NELSON.19 Copyright © 2005 Boeing. All rights reserved. Equipment Cooling System Equipment Cooling System RAM Heat Exchanger 3-way Valve PECS Heat Load: motor controller, ATRU, or galley refrigeration unit Lav/galley vent heat exchanger PECS Heat Load: hydraulic motor controller Power Electronics Cooling System Power Electronics Cooling System Pump Package w/ reservoirs, filters, and check valves L1 ECS / MES MC L1 ATRU Basic GRU L2 ECS / MES MC L2 ATRU Left RAM Fan MC Optional GRU Left Ram Air Duct Left Ram Air Duct P700 Rack C1 HYD MC R HYD MC R1 ECS / MES MC R1 ATRU Basic GRU L HYD MC R2 ECS / MES MC Right RAM Fan MC Optional GRU Right Ram Air Duct Right Ram Air Duct P800 Rack C2 HYD MC NGS / APU Start MC
  • 20. NELSON.20 Copyright © 2005 Boeing. All rights reserved. Left Engine Engine Driven Pump (EDP) Hydraulic System Architecture Hydraulic System Architecture 5000 psi systems with common pumps 5000 psi systems with common pumps Electric Motor Pump (EMP) Ram Air Turbine (RAT) L Wing: OB & IB R Wing: IB L Wing: 3 R Wing: 12 Left PCU Left Electric Motor Pump (EMP) Electric Driven Pump (EDP) Right Engine OB Aileron – IB Flaperon Spoilers IB & OB Elevator Rudder Thrust Reverser Trailing Edge Flaps Leading Edge Flaps Nose Landing Gear & Steering Main Landing Gear 25 gpm 27 gpm +/- 270V DC Left System 27 gpm +/- 270V DC Center System 13 gpm 25 gpm Right System 27 gpm +/- 270V DC Electric Motor Pump (EMP) Electric Motor Pump (EMP) 27 gpm PCU L Wing: IB R Wing: OB Right Right L Wing: 2, 6 R Wing: 9, 13 L Wing: OB R Wing: OB & IB L Wing: 1, 7 R Wing: 8, 14 Left & Right PCU Motor Motor Reserve Left & Right Normal
  • 21. NELSON.21 Copyright © 2005 Boeing. All rights reserved. 787 Fly-by-Wire Flight Controls 787 Fly-by-Wire Flight Controls Leading Edge Surfaces • Inboard and outboard 3-position slats • Sealing Krueger Flap at pylon Leading Edge Surfaces • Inboard and outboard 3-position slats • Sealing Krueger Flap at pylon All Surfaces Fly-By-Wire • Eliminates cables • Reduced weight • Improved functionality All Surfaces Fly-By-Wire • Eliminates cables • Reduced weight • Improved functionality Integrated Flight Control Electronics • Reduced weight and space Integrated Flight Control Electronics • Reduced weight and space Trailing Edge Surfaces • Inboard and outboard single slotted flaps • Single outboard ailerons • Single flaperons • Seven spoiler pairs with droop function • Trailing Edge Variable Camber (TEVC) • Reduced complexity of trailing edge mechanism Trailing Edge Surfaces • Inboard and outboard single slotted flaps • Single outboard ailerons • Single flaperons • Seven spoiler pairs with droop function • Trailing Edge Variable Camber (TEVC) • Reduced complexity of trailing edge mechanism Electric Integrated Horizontal Stabilizer Trim Actuator (HSTA) • Reduced complexity • Reduced weight Electric Integrated Horizontal Stabilizer Trim Actuator (HSTA) • Reduced complexity • Reduced weight
  • 22. NELSON.22 Copyright © 2005 Boeing. All rights reserved. High Lift Function High Lift Function • Leading Edge and Trailing Edge Kinematic Motion • Leading Edge and Trailing Edge Kinematic Motion Outboard Slats Gapped on Landing settings Outboard Slats Gapped on Landing settings Outboard Slats Small Gap on Takeoff (Inboard Sealed) Outboard Slats Small Gap on Takeoff (Inboard Sealed) Extended Extended UP UP Middle Middle • Spoiler Droop functionality replaces fore flaps and maintains gap and overlap requirements. • Spoilers driven down via fly-by-wire control. • Spoiler Droop functionality replaces fore flaps and maintains gap and overlap requirements. • Spoilers driven down via fly-by-wire control. Rotary Actuator Rotary Actuator Spoiler Droop Spoiler Droop Variable Camber at Cruise Variable Camber at Cruise Simple pivot dropped hinge Simple pivot dropped hinge Hinge Fairing Hinge Fairing 37-43 degrees down 37-43 degrees down
  • 23. NELSON.23 Copyright © 2005 Boeing. All rights reserved. Landing Gear Systems New Control-by-Wire Landing Gear Systems New Control-by-Wire • Landing Gear Actuation − Electronic control and sequencing of landing gear and doors − Dedicated proximity sensors to monitor gear and door position, and to control sequencing − Alternate landing gear extension electrically controlled and hydro-mechanically released • Brake Control − Control-by-wire for brake, autobrake, and anti-skid functions − Electric Brake Actuators • Steering Control − Control-by-wire rudder pedals and dual tillers • Brake Temperature Monitoring System – baseline • Tire Pressure Indication System – baseline • Landing Gear Actuation − Electronic control and sequencing of landing gear and doors − Dedicated proximity sensors to monitor gear and door position, and to control sequencing − Alternate landing gear extension electrically controlled and hydro-mechanically released • Brake Control − Control-by-wire for brake, autobrake, and anti-skid functions − Electric Brake Actuators • Steering Control − Control-by-wire rudder pedals and dual tillers • Brake Temperature Monitoring System – baseline • Tire Pressure Indication System – baseline
  • 24. NELSON.24 Copyright © 2005 Boeing. All rights reserved. Wing Anti-Ice System Overview Wing Anti-Ice System Overview • Electrical Power – no engine bleed air • Six heater mats in each heated slat • Aluminum cap to protect leading edge surface • Electrical Power – no engine bleed air • Six heater mats in each heated slat • Aluminum cap to protect leading edge surface The heater mats are bonded to interior surface of the composite slat leading edge skin Slats with ice protection 2, 3, 4, 5 Slats with ice protection 2, 3, 4, 5 Nose Skin Nose Skin Heater Mats Heater Mats
  • 25. NELSON.25 Copyright © 2005 Boeing. All rights reserved. Final Nose Configuration Final Nose Configuration • Four windows, fewer posts • Pilot vision similar to 777 • Non-opening windows • Crew escape door • Vertically stowed wipers • Windshield washer • Four windows, fewer posts • Pilot vision similar to 777 • Non-opening windows • Crew escape door • Vertically stowed wipers • Windshield washer
  • 26. NELSON.26 Copyright © 2005 Boeing. All rights reserved. Cargo Fire Protection Cargo Fire Protection Aft and Bulk Cargo Compartments Aft and Bulk Cargo Compartments Forward Cargo Compartment Forward Cargo Compartment Cargo Fire Suppression System Nozzles: Flow Valves: Optional Bottles Optional Bottles ETOPS Capability: • Basic - 180 minutes • Options (-8 and -9): − 240 minutes (one bottle) − 330 minutes (two bottles) ETOPS Capability: • Basic - 180 minutes • Options (-8 and -9): − 240 minutes (one bottle) − 330 minutes (two bottles) HRD Btl 1B HRD Btl 1B Metered Btl 2A Metered Btl 2A Metered Btl 2C Metered Btl 2C Metered Btl 2B Metered Btl 2B Metered Btl 2D Metered Btl 2D HRD Btl 1A HRD Btl 1A Metered Btl 2E Metered Btl 2E
  • 27. NELSON.27 Copyright © 2005 Boeing. All rights reserved. Fuel Systems Improvements Fuel Systems Improvements • Improved Fuel Quantity availability (measuring sticks removed) • Highly capable center tank fuel scavenge system • Improved lateral balance correction without need to turn off fuel pumps • Redundant jettison path of main tank fuel • Improved anti-ignition safety using all-tank Nitrogen inerting and compliance to latest ignition prevention regulations • Improved Fuel Quantity availability (measuring sticks removed) • Highly capable center tank fuel scavenge system • Improved lateral balance correction without need to turn off fuel pumps • Redundant jettison path of main tank fuel • Improved anti-ignition safety using all-tank Nitrogen inerting and compliance to latest ignition prevention regulations
  • 28. NELSON.28 Copyright © 2005 Boeing. All rights reserved. Common Core System Benefits Common Core System Benefits with robust partitioning of functions in software with robust partitioning of functions in software hierarchical layering of services hierarchical layering of services having well defined, standardized, rigidly enforced key interfaces A653 having well defined, standardized, rigidly enforced key interfaces A653 Common Computing Resource • Based on Open System Architecture Principles Common Computing Resource • Based on Open System Architecture Principles Modular Implementation Modular Implementation of common elements of common elements RDC Core Signal Condit- ioning Controller Power Supply Power Supply A/D, D/A Sys Bus IF Application API Application API Application API Application API Application API Application API Resource Control Operating System H/W Support Package ECS Ctrl. Utilities Avionics Mech /Hyd Electrical Cabin Sys Hardware Implementation Application API Application API Application API Application API Application API Application API Application API Application API Application API Application API Application API Application API Operating System ECS Ctrl. Utilities Avionics Mech /Hyd Electrical Cabin Sys Hardware Implementation A653 A653 Remote Data Concentrators • Reduces airplane wiring/weight, • Ease of system upgrade/modification • Highly reliable Remote Data Concentrators • Reduces airplane wiring/weight, • Ease of system upgrade/modification • Highly reliable Common Data Network • Open industry standard interfaces A664 • Eliminate multiple standards & protocols • Fiber Optic Network media Common Data Network • Open industry standard interfaces A664 • Eliminate multiple standards & protocols • Fiber Optic Network media
  • 29. NELSON.29 Copyright © 2005 Boeing. All rights reserved. Comm Radios Comm Radios VHF VHF HF HF SATCOM SATCOM VHF VHF HF HF SATCOM SATCOM Avionics Integration Beyond 777 Avionics Integration Beyond 777 777 777 787 787 AIMS Displays DFDAC FM / TM CMF / ACMF / QAR FDCF Gateways Others AIMS Displays DFDAC FM / TM CMF / ACMF / QAR FDCF Gateways Others Nav Radios Nav Radios Integrated Navigation Radios (INR) Integrated Navigation Radios (INR) VOR VOR MB MB MMR MMR DME DME RA RA DME DME RA RA Inertial Inertial Earth Reference System (ERS) Earth Reference System (ERS) ADIRU ADIRU SAARU SAARU Other LRUs Other LRUs WEU WEU Others Others Surveillance Surveillance WXR WXR EGPWS EGPWS TCAS TCAS ATC ATC Integrated Surveillance System (ISS) Integrated Surveillance System (ISS) Common Core Resource (CCR) Air Data Crew Alerting Comm Management Data Acquisition Displays FM / TM / AT Health Management Gateways Others Common Core Resource (CCR) Air Data Crew Alerting Comm Management Data Acquisition Displays FM / TM / AT Health Management Gateways Others
  • 30. NELSON.30 Copyright © 2005 Boeing. All rights reserved. Flight Deck Flight Deck • Boeing look, feel and procedures flow • Familiar Boeing controls • Familiar display formats • All 777 functions and features • Large format displays
  • 31. NELSON.31 Copyright © 2005 Boeing. All rights reserved. Display Layout Comparison Display Layout Comparison 777 787
  • 32. NELSON.32 Copyright © 2005 Boeing. All rights reserved. Class III EFB Overview Class III EFB Overview • One installed for each pilot – basic • Avionics quality LCD • Accessible via touchscreen, bezel keys, cursor control device and keyboard • Interfaces to: ―Other Avionics (e.g. Flight Management) ―Communication systems ―Flight Deck printer
  • 33. NELSON.33 Copyright © 2005 Boeing. All rights reserved. On-board Performance Tool On-board Performance Tool • Calculates limit weights, V speeds, thrust and more • Performance optimization and flexibility − Optimum flap − Multiple intersections − Calculates assumed temperature thrust reduction − MEL and CDL item entry − Airport NOTAM entry • Data from FMC − Origin airport, QNH, OAT • Simplified weight and balance • Calculates limit weights, V speeds, thrust and more • Performance optimization and flexibility − Optimum flap − Multiple intersections − Calculates assumed temperature thrust reduction − MEL and CDL item entry − Airport NOTAM entry • Data from FMC − Origin airport, QNH, OAT • Simplified weight and balance
  • 34. NELSON.34 Copyright © 2005 Boeing. All rights reserved. Crew Information System — Onboard Health Management Crew Information System — Onboard Health Management Fault Prediction Fault Prediction Objective: Reduce schedule interruptions and maintenance costs Coordinated airplane and ground processing approach Coordinated airplane and ground processing approach Electronic link to maintenance manuals Electronic link to maintenance manuals Airplane level fault consolidation and correlation, and data collection Airplane level fault consolidation and correlation, and data collection Electronic Distribution of Software Electronic Distribution of Software Integrated data load and configuration reporting Integrated data load and configuration reporting Media-less data transfer to/from ground stations Media-less data transfer to/from ground stations
  • 35. NELSON.35 Copyright © 2005 Boeing. All rights reserved. 787 Program Schedule 787 Program Schedule 2002 2003 2004 2005 2006 2007 2008 First Flight First Flight Certification and Delivery Certification and Delivery Airplane Announcement Airplane Announcement Firm Configuration Firm Configuration Program Launch Program Launch Authority to Offer Authority to Offer
  • 36. NELSON.36 Copyright © 2005 Boeing. All rights reserved. Thank You Thank You