![International Journal of Research in Engineering and Science (IJRES)
ISSN (Online): 2320-9364, ISSN (Print): 2320-9356
www.ijres.org Volume 5 Issue 6 ǁ June. 2017 ǁ PP. 24-26
www.ijres.org 24 | Page
Design of Mechanical Fixture Based on Contact Thread
Measuring Device
Fu Ben-gang1
Cheng Wei-ming2
Shang Wei3
(College of Mechanical Engineering, Shanghai University of Engineering Science, Shanghai, 201620, China )
Projrct Number: 16ky0109
Abstract: The thread has a very wide application in machinery manufacturing, aerospace and other industrial
fields. And thread accuracy detection becomes an important potion of thread measurement technology. Contact
measurement is one of the most important direction of thread parameter measurement. It is necessary to design
a mechanical fixture for contact measurement. This paper focus on the design of mechanical fixture based on
contact thread measuring device. The stress, strain and deformation of the tip fixture are analyzed using
ABAQUS. The simulation process is also introduced in the paper.
Keywords: thread, mechanical fixture, ABAQUS
I. INTRODUCTION
The thread is applied in machinery manufacturing widely, such as tracks fastening technology, sealing,
precision positioning, etc. Due to the big influence of precision on threaded parts characteristics such as
interchangeability, reliability and airtightness, the thread accuracy detection becomes an important potion of
thread measurement technology.
Scholars at home and abroad have done a lot of work on thread measurement. Tong[1] indicated a
direction of multi parameter detection of thread. Sun[2] studied the comprehensive measurement and individual
measurement of thread. Xu[3] introduced the measurement of thread particularly. Liu[4] studied the present
situation and development trend of thread inspection technology. Xu[5] investigated the development of
non-contact automatic thread detector. Su[6] researched on non-contact measurement of geometric parameters
of external thread based on DSP and linear CCD. Lan[7] researched on non contact measuring technology of
tubing thread based on linear CCD. Hong[8] developed virtual ring gauge based on virtual machine. Wu[9]
studied the screw gauge measuring system for laser length measuring machine. Hua[10] predicted the direction
of measuring technique. Marzani[11] developed a protocol for CCD calibration. Wang[12] made nonlinear
analysis and compensation of a large scale lever type optical profilometer. Fan[13] put forward a non-contact
automatic measurement for free-form surface profiles. Du[14] studied the development of control system for
petroleum cone pipe thread measuring instrument. This paper focus on the design of tip fixture based on the
contact thread measurement. And the stress, strain and deformation of the tip are analyzed using ABAQUS.
II. MECHANICAL FIXTURE DESIGN
According to the characteristics of the fixture, the tip fixture is divided into three parts: the upper,
middle and lower parts. The upper one is to fix workpiece; the middle part is a vertical plate, mainly in order to
improve the measurement center height; the bottom is sliding part and fixture device. Considering the
machining process, each part of the thread is connected by screw.
Fig.1. The structure of the tip fixture](https://image.slidesharecdn.com/d5612426-170714084316/85/Design-of-Mechanical-Fixture-Based-on-Contact-Thread-Measuring-Device-1-320.jpg)
![Design of Mechanical fixture based on contact thread measuring device
www.ijres.org 26 | Page
IV. SIMULATION RESULTS
The simulation results are shown in Figure 4(a),(b),(c). The stress diagram shows that when the top is
out of 65mm, the maximum stress value is 1.599×10-5
MPa; smaller than the permissible stress. The maximum
value of strain is 8.665 ×10-11
. By the displacement diagram it can be drawn that when the tip out of 65mm, the
maximum displacement is 9.404×10-9
mm, the maximum deformation is occurred in the thimble, less than the
thread measuring device top deformation error structure design δ=±40μm. The simulation results indicate that
the tip fixture is reasonable.
(a) Stress distribution (b) Deformation of the tip (C) Strain distribution
Fig.4. The simulation results
V. CONCLUSION
Aiming at the existing problem of contact thread measuring device, this paper design a a high precision
and large stroke fixture. The research has completed the design of mechanical fixture, including design and
assembly of all parts of the tip fixture. Then the stress, strain and deformation are obtained by simulation with
ABAQUS. The results indicate that the tip fixture is reasonable.
ACKNOWLEDGEMENT
This project is sponsored by Shanghai University of Engineering Science Innovation Fund for Graduate
Students (No. 16KY0109).
REFERENCE
[1]. Tong Yan, Li Lin, Tang jiangtao. Development direction of multi parameter detection of thread. Infrared and laser engineering,
2008,23: 227-229.
[2]. Sun yujiu, Tang yingna, Qian feng. Comprehensive measurement and individual measurement of thread. Test and
calibration,2007,27(3): 28-30.
[3]. Xu xiaoen. Thread measurement, Beijing: Machinery Industry Press,2006.
[4]. Liu rongyuan. Present situation and development trend of thread inspection technology. Fastener Technology, 2008,1: 33-35.
[5]. Xu aiqun, Xiang zhanqin, Chen zichen. Development of non-contact automatic thread detector. Journal of Zhejiang University,
2015, 39(8), 1180-1182.
[6]. Su xianfa, Huang fang, Cheng yuhua. Research on non-contact measurement of geometric parameters of external thread based on
DSP and linear CCD. Test measurement technique, 2009, 8: 1-3.
[7]. Lan shuang. Research on non contact measuring technology of tubing thread based on linear CCD[Master degree thesis]. Daqing
petroleum institute, 2014.
[8]. Hong maisheng, Su heng, Wei yunlei. Virtual ring gauge based on virtual machine.Optical technique, 2002, 28(3): 231-233.
[9]. Wu peigang, Li deqian. Screw gauge measuring system for laser length measuring machine. Measurement technology, 2014, 9: 8-9.
[10]. Hua guoliang. Precision measuring technique. Beijing: Tsinghua university press, 2009.
[11]. Marzani, F.S.Gouton. Development of a protocol for CCD calibration: Application to a multispectral imaging system. International
Journal of Robotics and Automation. 2015: 94-100.
[12]. Wang xuanze, Guo jun, Xie tiebang. Nonlinear analysis and compensation of a large scale lever type optical profilometer. Sensor
technique, 2013, 22(8): 38-41.
[13]. Fan K C. A Non-contact Automatic Measurement for Free-form Surface Profiles. Computer Integrated Manufacturing System.2007,
10(4):277-285.
[14]. Du guifeng. Development of control system for petroleum cone pipe thread measuring instrument[Master degree thesis]. Xi'an
University of technology,2005.](https://image.slidesharecdn.com/d5612426-170714084316/85/Design-of-Mechanical-Fixture-Based-on-Contact-Thread-Measuring-Device-3-320.jpg)
Design of Mechanical Fixture Based on Contact Thread Measuring Device
- 1. International Journal of Research in Engineering and Science (IJRES) ISSN (Online): 2320-9364, ISSN (Print): 2320-9356 www.ijres.org Volume 5 Issue 6 ǁ June. 2017 ǁ PP. 24-26 www.ijres.org 24 | Page Design of Mechanical Fixture Based on Contact Thread Measuring Device Fu Ben-gang1 Cheng Wei-ming2 Shang Wei3 (College of Mechanical Engineering, Shanghai University of Engineering Science, Shanghai, 201620, China ) Projrct Number: 16ky0109 Abstract: The thread has a very wide application in machinery manufacturing, aerospace and other industrial fields. And thread accuracy detection becomes an important potion of thread measurement technology. Contact measurement is one of the most important direction of thread parameter measurement. It is necessary to design a mechanical fixture for contact measurement. This paper focus on the design of mechanical fixture based on contact thread measuring device. The stress, strain and deformation of the tip fixture are analyzed using ABAQUS. The simulation process is also introduced in the paper. Keywords: thread, mechanical fixture, ABAQUS I. INTRODUCTION The thread is applied in machinery manufacturing widely, such as tracks fastening technology, sealing, precision positioning, etc. Due to the big influence of precision on threaded parts characteristics such as interchangeability, reliability and airtightness, the thread accuracy detection becomes an important potion of thread measurement technology. Scholars at home and abroad have done a lot of work on thread measurement. Tong[1] indicated a direction of multi parameter detection of thread. Sun[2] studied the comprehensive measurement and individual measurement of thread. Xu[3] introduced the measurement of thread particularly. Liu[4] studied the present situation and development trend of thread inspection technology. Xu[5] investigated the development of non-contact automatic thread detector. Su[6] researched on non-contact measurement of geometric parameters of external thread based on DSP and linear CCD. Lan[7] researched on non contact measuring technology of tubing thread based on linear CCD. Hong[8] developed virtual ring gauge based on virtual machine. Wu[9] studied the screw gauge measuring system for laser length measuring machine. Hua[10] predicted the direction of measuring technique. Marzani[11] developed a protocol for CCD calibration. Wang[12] made nonlinear analysis and compensation of a large scale lever type optical profilometer. Fan[13] put forward a non-contact automatic measurement for free-form surface profiles. Du[14] studied the development of control system for petroleum cone pipe thread measuring instrument. This paper focus on the design of tip fixture based on the contact thread measurement. And the stress, strain and deformation of the tip are analyzed using ABAQUS. II. MECHANICAL FIXTURE DESIGN According to the characteristics of the fixture, the tip fixture is divided into three parts: the upper, middle and lower parts. The upper one is to fix workpiece; the middle part is a vertical plate, mainly in order to improve the measurement center height; the bottom is sliding part and fixture device. Considering the machining process, each part of the thread is connected by screw. Fig.1. The structure of the tip fixture
- 2. Design of Mechanical fixture based on contact thread measuring device www.ijres.org 25 | Page III. SIMULATION OF MECHANICAL FIXTURE AND SIMULATION PROCEDURE Import part tip and the fixture into ABAQUS and create a numerical example, as shown in Fig.2(a),(b). Set the material as the steel, yong’s modulus as 2.1×105 , poisson’s ratio as 0.3, density of 7.85×10-6 kg/mm3 . Assemble the tip and the fixture and adjust the position, make them coaxial constraint, as shown in Fig.2(c). Add a fixed constraint to the interface between the tip and fixture. This paper only analyze the stress, strain and deformation of tip, thus the fixture is defined display body regardless of its deformation, as shown in Fig.2(d). Divide the grid and apply load on the tip, as shown in Fig.2(e),(f). Create a job and submit it, the simulation will running if there is no error. The concrete simulation process is shown as Fig.3. (a) Import the tip (b) Import the fixture (c) Assemble tip and fixture (d) Define display body (e) Create load (f) Divide the grid Fig.2. The simulation in ABAQUS Import part Property Assemble Interaction Step Load Seed part, assign mesh control, assign element type Creat job Visualization Successful mesh? Job completment? Yes No Yes No Fig.3. The simulation procedure diagram
- 3. Design of Mechanical fixture based on contact thread measuring device www.ijres.org 26 | Page IV. SIMULATION RESULTS The simulation results are shown in Figure 4(a),(b),(c). The stress diagram shows that when the top is out of 65mm, the maximum stress value is 1.599×10-5 MPa; smaller than the permissible stress. The maximum value of strain is 8.665 ×10-11 . By the displacement diagram it can be drawn that when the tip out of 65mm, the maximum displacement is 9.404×10-9 mm, the maximum deformation is occurred in the thimble, less than the thread measuring device top deformation error structure design δ=±40μm. The simulation results indicate that the tip fixture is reasonable. (a) Stress distribution (b) Deformation of the tip (C) Strain distribution Fig.4. The simulation results V. CONCLUSION Aiming at the existing problem of contact thread measuring device, this paper design a a high precision and large stroke fixture. The research has completed the design of mechanical fixture, including design and assembly of all parts of the tip fixture. Then the stress, strain and deformation are obtained by simulation with ABAQUS. The results indicate that the tip fixture is reasonable. ACKNOWLEDGEMENT This project is sponsored by Shanghai University of Engineering Science Innovation Fund for Graduate Students (No. 16KY0109). REFERENCE [1]. Tong Yan, Li Lin, Tang jiangtao. Development direction of multi parameter detection of thread. Infrared and laser engineering, 2008,23: 227-229. [2]. Sun yujiu, Tang yingna, Qian feng. Comprehensive measurement and individual measurement of thread. Test and calibration,2007,27(3): 28-30. [3]. Xu xiaoen. Thread measurement, Beijing: Machinery Industry Press,2006. [4]. Liu rongyuan. Present situation and development trend of thread inspection technology. Fastener Technology, 2008,1: 33-35. [5]. Xu aiqun, Xiang zhanqin, Chen zichen. Development of non-contact automatic thread detector. Journal of Zhejiang University, 2015, 39(8), 1180-1182. [6]. Su xianfa, Huang fang, Cheng yuhua. Research on non-contact measurement of geometric parameters of external thread based on DSP and linear CCD. Test measurement technique, 2009, 8: 1-3. [7]. Lan shuang. Research on non contact measuring technology of tubing thread based on linear CCD[Master degree thesis]. Daqing petroleum institute, 2014. [8]. Hong maisheng, Su heng, Wei yunlei. Virtual ring gauge based on virtual machine.Optical technique, 2002, 28(3): 231-233. [9]. Wu peigang, Li deqian. Screw gauge measuring system for laser length measuring machine. Measurement technology, 2014, 9: 8-9. [10]. Hua guoliang. Precision measuring technique. Beijing: Tsinghua university press, 2009. [11]. Marzani, F.S.Gouton. Development of a protocol for CCD calibration: Application to a multispectral imaging system. International Journal of Robotics and Automation. 2015: 94-100. [12]. Wang xuanze, Guo jun, Xie tiebang. Nonlinear analysis and compensation of a large scale lever type optical profilometer. Sensor technique, 2013, 22(8): 38-41. [13]. Fan K C. A Non-contact Automatic Measurement for Free-form Surface Profiles. Computer Integrated Manufacturing System.2007, 10(4):277-285. [14]. Du guifeng. Development of control system for petroleum cone pipe thread measuring instrument[Master degree thesis]. Xi'an University of technology,2005.