Machinery design & engineering
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This document describes an assembly line for machine building. It contains several automated and semi-automated processes like screwdriving machines, cover crimping, press fitting, welding, and leakage testing. The assembly line has three separated lines with 27 total stations that incorporate screwing, welding, leakage testing, and end-of-line testing. It also describes specialized technologies like hot air riveting used to fix reflector sheets and solutions for regulated temperatures, pneumatic movement, and air flow analysis for the nozzle. Robot cells are also used for palletizing applications.
Machinery design & engineering
- 1. CAD – Machine building Assembly line Contains: Semi automated process Automatic screwdriving machine Cover crimper machine Press fit machine Welding machine, Plasma treatment, leakage testers,
- 2. CAD – Machine building Assembly lines Contains: 3 separated assembly lines Semi automated Lean process Screw stations, welding machines, Leak testers, HV testers, EOL testers. Altogether 27 stations.
- 3. Srewdiwers Semi automatic and automatic srewdriving stations
- 4. CAD – Machine building Automatic Screwdriving machine Goals: Tightening with moment and angle control Automatic feeders for parts Tighten 10 screws and 4 springs within 38s Solutions: EC Servo tightening machine 2.5 axle robot with 1m/s speed axles
- 5. CAD – Machine building Assembly station Solutions : PCB check with camera Checked screw process Component grip with vacuum Goals: PCB pre-assembly Splitview sandwich assembly
- 6. Special Technologies Special applications, Hot Air riveting Goals: Fixing reflector sheet in the house with suppression of the rivet head Replaceable working heads and housing for variable type of houses Solutions: Regulated operating temperatures Pneumatic house and stamphead moving Flow analysis for air nozzle
- 7. CAD – Machine building Hot air riveting Goals: Fixing reflector sheet in the house with suppression of the rivet head Replaceable workheads and housing for variable type of houses Solutions: Regulated operating temperatures Pneumatic house and workhead moving Flow analysis for air nozzle
- 8. Robot cells Robot cells for palletising applications
- 9. Pick & Place automat High speed automatic machines Goals: 2 piece parallel montage (right/left) Component filling in every 2 hour Cycling time: 2.3sec; 2x33.000 piece./day Solutions: Parallel system 6 pcs bowl feeder High speed pneumatic manipulators
- 10. Teszters End of line, High Voltage, Leak testers
- 11. Welding, Crimping Resistance welding, Crimping machines
- 12. Handling equipment, Tire line, Fuel tank balancer, Dashboard applicator, Paletts Material Handling
- 13. Transmission oil charger Aims: Punctuality of filling: ±0.01 l Speed of filling: 30 l/min Stable fixing under process Drip free system Solutions: Gear type flow meter, Punctuality: ±0.1 ccm Pneumatic actuated oil valve (developed by eCon) Pneumatic actuated fixing mechanism for every gearbox We use series of air impulse on filler channels of head to prevent dripping Filling & connectors Connectors, lubricators, dispensers
- 14. Production partners 2011 eCon Engineering Kft. - http://www.econengineering.com - info@econengineering.com - telefon: +36 1 279 0320 - fax: +36 1 279 0321 14 Software for designing: Commercial SuppliersManufacturer partners CNC Milling and Lathe Machines Production workshop