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A STUDY ON MEMSA STUDY ON MEMS
RELIABILITYRELIABILITY
PRESENTED BY
ANIL BHARADWAJ.R
8TH SEM
TCE DEPT
INSIDE
 INTRODUCTION
 MEMS FABRICATION PROCESS
 DEPOSITION
 LITHOGRAPHY
 ETCHING
 MEMS FABRICATION TECHNIQUES
 BULK MICROMACHINING
 SURFACE MICROMACHINING
 MEMS RELIABILITY
 CONCLUSION
MEMS: MICRO ELECTRO MECHANICAL SYSTEM
SIZE OF MEMS DEVICES
RICHARD FEYNMAN
INTRODUCTION
CLEAN ROOM AND SILICON WAFER
Same as the process steps used for making
conventional electronic circuits
MEMS PROCESS
FABRICATION PROCESS
DEPOSITION PROCESS
PHYSICAL VAPOR DEPOSITION
CHEMICAL VAPOR DEPOSITION
LITHOGRAPHY
 Application of photo resist
 Optical exposure to print an image of the mask onto the resist
 Immersion in an aqueous developer solution to dissolve the exposed resist
ETCHING PROCESS
ETCHING IS PROCESS OF REMOVING UNPROTECTED PART
WET ETCH
DRY ETCH
ISTROPIC AND ANISOTROPIC
 ISOTROPIC ETCHING GIVES UNIFORM ETCH RATE
 ANISOTROPIC ETCHING GIVES NON UNIFORM ETCH RATE
MEMS FABRICATION TECHNIQUES
BULK MICROMACHINING
SURFACE MICROMACHINING
MEMS DEVICES
FAILURE MECHANISMS
MECHANICAL FRACTURE
CORROSION
STICTION
WEAR
ELECTRIC SHOT AND OPEN
CONTAMINATION
MECHANICAL FRACTURE
Mechanical fracture is local separation of an
object or material into two or more pieces
CORROSION
Corrosion is disintegration of material into its
constituent atoms due to chemical reactions with its
surroundings
STICTION
WEAR
Wear is defined as the removal of material from a solid surface as the result
of mechanical action
ELECTRICAL SHORT AND OPEN
THESE OCCURS DUE TO VARIOUS REASONS.
IT’S DIFFICULT TO IDENTIFY THESE KINDS OF FAULTS
CONTAMINATION
UNINTENTED MATERIAL
SOURCE FOR CONTAMINATION ARE MANY
IMPRECISE FABRICATION METHODS
EXPENSIVE AND COMPLEX PACKAGING
CAD DESIGN TOOL INACCURACIES
REASONS FOR FAILURE
APPLICATIONS OF MEMS
CONCLUSION
 MEMS is an advancement over VLSI through its rugged
and adaptable electro mechanical features.
 Many mechanical and electro mechanical processes
involved in Lithography, Deposition and Etching is reduced
in MEMS over VLSI
 Still the MEMS is fraught with some more mechanical and
electro mechanical failures which can be overcome by
understanding the mechanism and the physics underlying
MEMS process more clearly.
REFERENCES
 [1] R. M. Boysel, T. G. McDonald, G. A. Magel, G. C. Smith, and
J. L. Leonard, “Integration of deformable mirror devices with optical
fibers and waveguides,” in Proc. SPIE, 1992, vol. 1793, pp. 34–39.
 [2] W. Kuehnel and S. Sherman, “A surface micromachined silicon accelerometer
with on-chip detection circuitry,” Sens. Actuators A, Phys.,
vol. 45, no. 1, pp. 7–16, Oct. 1994.
 [3] M. Younis, D. Jordy, and J. M. Pitarresi, “Computationally efficient approaches
to characterize the dynamic response of microstructures under
mechanical shock,” J. Mciroelectromech. Syst., vol. 16, no. 3, pp. 628–
638, Jun. 2007.
 [4] ASM Handbook, vol. 13, “Corrosion,” ISBN 0-87170-007-7, ASM Int.,
Novelty, OH, 1987.
 [5] W. van Arsdell and S. B. Brown, “Subcritical crack growth in siliconMEMS,” J. Mciroelectromech.
Syst., vol. 8, no. 3, pp. 319–327,Sep. 1999.
THANK YOU
Mems Reliability Review

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