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Reducing Operation
Costs Through SCADA
System Modernization
Tom Haensel, P.E., Burns & McDonnell Engineerng, Inc.
Jan Toniazzo, Treatment Operator, Left Hand Water District
RMSAWWA/RMWEA 2002
ANNUAL CONFERENCE
Agenda
• Left Hand Water District Overview
• SCADA Definition
• SCADA Modernization Planning
• Implementation
• Economic Advantages
• Questions
Left Hand Water District
SCADA Defined
What is SCADA?
• One Supervisory Controller (Master)
• Multiple Sub-Controllers (Slaves)
• Possible Sub-Master Controllers
• Supervisory Control And Data Acquisition
SCADA System
Architecture
Water Tank Pump Station
Slave
PLC
Slave
PLC
Control Valve
Master PLC
Water Treatment Plant
Slave
PLC
Pump Station
Network, Fiber
Optic, or Phone
Line
Operator
Workstation
Printer
Slave
PLC
Sub-Master
PLC
Slave
PLC
Filter Control
SCADA Modernization
Planning
• Graphical Representation of Entire System
• Continuous Information at Operator Workstations
• Automatic Control
• Remote Control
• Alarming/Paging
• Trending/Reporting
• Easily Expandable
GOALS
Implementation
Hardware
• Programmable Logic Controllers (PLC’s) - Standardized on
Allen-Bradley SLC and Micrologix controllers
Implementation
Hardware
• Programmable Logic Controllers (PLC’s) - Standardized on
Allen-Bradley SLC and Micrologix controllers
• MAS/MDS radios and modems for Radio Communication
Implementation
Hardware
• Programmable Logic Controllers (PLC’s) - Standardized on
Allen-Bradley SLC and Micrologix controllers
• MAS/MDS radios and modems for Radio Communication
• Mille Research modems for Phone Line Communication
Implementation
Software
• Standardized on Rockwell Software
• RSLogix for programming
• RSLinx for communications
• RSView for Operator Interface
• RSMessenger for Alarm Paging
• LapLink Software allows connection to operator workstation
from a remote computer through a dial-up modem
Implementation
Expandable and Flexible
• System must be easily expandable
• Implement additional sites without plant shutdown
• Allow for additional I/O and control philosophy changes
• System must be flexible
• Allow for a variety of communication interfaces
• Allow for a variety of instrumentation
Economic Advantages
• Implementation of “On-Call” shifts
Economic Advantages
• Implementation of “On-Call” shifts
• Reduced Operator Travel Time
Economic Advantages
• Implementation of “On-Call” shifts
• Reduced Operator Travel Time
• Greater Speed, Accuracy, and efficiency
Economic Advantages
• Implementation of “On-Call” shifts
• Reduced Operator Travel Time
• Greater Speed, Accuracy, and efficiency
• Increased Reliability
Economic Advantages
• Implementation of “On-Call” shifts
• Reduced Operator Travel Time
• Greater Speed, Accuracy, and efficiency
• Increased Reliability
• Reduced Maintenance
Economic Advantages
• Implementation of “On-Call” shifts
• Reduced Operator Travel Time
• Greater Speed, Accuracy, and efficiency
• Increased Reliability
• Reduced Maintenance
• Safety and Security
Questions
Tom Haensel, P.E., Burns & McDonnell Engineerng, Inc.
Jan Toniazzo, Treatment Operator, Left Hand Water District
THANK YOU!

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