The Energy Efficient Factory: Everything You Need to Know About Smart Energy Management
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The document outlines a webinar on smart energy management practices for factories, covering topics such as energy visibility, audits, and the ISO 50001 standard. Presenters from Mitsubishi Electric and Iconics discuss strategies for effective energy management, including the integration of various energy monitoring technologies and the importance of behavioral changes in energy consumption. Key takeaways emphasize the need for energy audits, management commitment, and leveraging technology to reduce energy costs.
The Energy Efficient Factory: Everything You Need to Know About Smart Energy Management
- 1. The Energy Efficient Factory: Everything You Need to Know About Smart Energy Management
- 2. Before We Start This webinar will be available afterwards at designworldonline.com & email Q&A at the end of the presentation Hashtag for this webinar: #DWwebinar
- 3. Presenters Moderator Miles Budimir Design World Gregory Maloney David Kaley Iconics Mitsubishi Electric Automation
- 4. Effective Energy Management By David Kaley Energy Solutions Mitsubishi Electric Automation, Inc. Page 5
- 5. Agenda 1 2 Energy Visibility in Plant and ISO 50001 3 Energy Audits 4 In Factory Energy Collection 5 Shadow Billing 6 Energy Visibility and Takeaways 7 Page 6 Utility Bill Structure Energy Solutions
- 6. Utility Bill Structure Rate Schedule/ Rate Tariff Consumption/ Energy Charge Demand/ Capacity Charge Power Factor Penalty Charge Page 7
- 7. ISO 50001 Environmental / sustainability Government regulation / EPA Competitive edge Rising cost of energy Energy savings Page 8
- 8. Energy Audits Billing Analysis Monitoring Recommendations Estimated Savings and ROI Page 9 Energy Utility Companies Energy Service Companies (ESCO) Department Of Energy’s Industrial Technology Program
- 9. In Factory Energy Collection When, Where, How and Why energy is used What load is causing the peak demand? Production • Motor Control Center • HVAC • Data Center • Lights • Office Energy Monitoring Software & Hardware Discrete Meter Meter Cluster MCC Meter HVAC Meter Gas Meter Page 10 Panel Based Metering
- 10. Machine/Process Level Monitoring Energy Performance Indicator (EnPI) Page 11 Assign Energy Values to Individual Products Promotes Operator Level Energy Savings
- 11. Shadow Billing Real-time energy metering Power quality data (harmonics, volt disturbances) Keep your utility in-check Page 12 Historical time-stamp energy data Department level energy usage Approximate billing information in real-time
- 12. Energy Solutions Variable Frequency Drives Turning off equipment when not needed Power factor correction Page 13 Behavioral changes Energy efficient lighting /incentives
- 13. Holistic Approach Energy modules Power meter Demand management solution Pricing and event signals Utility Facility energy usage Aggregator Pricing and event signals ISO Facility (and load, optional) energy usage Existing PLC or meter Optional sub-metering Page 14
- 14. Key Takeaways Manage energy bills and correlate energy $ to plant floor Energy Audits Energy commitment driven by management Page 15 Incentives and tax credits
- 15. Thank you for listening. Page 16 We appreciate your time.
- 16. Reducing Energy Costs Through Technology Greg Maloney Sustainability Solutions Engineer © ICONICS, Inc.
- 17. © ICONICS, Inc.
- 18. Challenges Customers Are Facing – New Construction Has Higher Degree of Integration – Integration of Existing Facilities – Disparate Control and Energy Systems Islands of Information Managed by Different Vendors – No Single View of Facility or Campus Scattered Information Causes People to Miss Patterns – IT Becomes More Involved Integration Solutions Must Be IT Friendly © ICONICS, Inc.
- 19. ICONICS Software Integration Platform © ICONICS, Inc.
- 20. Need for Universal Connectivity • OPC – OPC-UA, Classic, .NET • BACnet • Database – SQL, Oracle, x64 ODBC, x64 OLE DB • SNMP • Web Services © ICONICS, Inc.
- 21. Advanced Analytics in Manufacturing Corporate Energy Consumption YTD Energy Cost by Cost of Goods Sold Energy Cost % or Rev/ # of Goods Plant Energy Consumption YTD Energy Cost by Product Type 12 Month Total Energy Cost by Product Production Consumption YTD Energy Cost by Production Line © ICONICS, Inc.
- 23. Universal Connectivity BACnet Siemens Alerton •107 Buildings Modbus PowerLogic Generators, PDU SNMP UPS •2,000,000 points on campus •350,000 points monitored in Solution •Provide Meaningful Building Alarms •Historian for Long-term Data Storage Smart Buildings Redmond, WA © ICONICS, Inc.
- 24. © 2012 ICONICS, Inc
- 25. Redmond Results • • • • © 2012 ICONICS, Inc
- 27. Questions? Iconics Design World Gregory Maloney Email: greg@iconics.com Phone: 508.216.1212 Miles Budimir mbudimir@wtwhmedia.com Phone: 440.234.4531 Twitter: @DW_Motion Mitsubishi Electric Automation David Kaley Email: david.kaley@meau.com Phone: 847.478.2213
- 28. Thank You This webinar will be available at designworldonline.com & email Tweet with hashtag #DWwebinar Connect with Twitter: @DesignWorld Facebook: facebook.com/engineeringexchange LinkedIn: Design World Group YouTube: youtube.com/designworldvideo Discuss this on EngineeringExchange.com