1. what is tpm and how it works.ppt
- 1. Nestlé Continuous Excellence October 2008 • What is TPM • How TPM works
- 2. 12 July 2023 NCE 2 Our ambition and challenge (look to other industries) How soap is packed How beer is packed Question: Which product is more critical?
- 3. 12 July 2023 NCE 3 The floor of a motor plant The floor of a soft drink plant Questions: Where do you prefer to work? Which floor shows a better control? Our ambition and challenge (look to other industries)
- 4. 12 July 2023 NCE 4 Change parts of a paper plant Change parts in a dairy factory Questions: Who has to search more for a part? (time) Which part will have more tear&wear? Our ambition and challenge (look to other industries)
- 5. 12 July 2023 NCE 5 Question: Which pump looks younger? Which pump will live longer? If one breaks down, which one is easier to repair? (time) ...a 8 year old pump at a tire factory ... 3 year old pump at a soft drink plant Our ambition and challenge (look to other industries)
- 6. 12 July 2023 NCE 6 ...a TPM machine ...a not-TPM machine Question: If one breaks down, which is easier to repair? (time) Our ambition and challenge (look to other industries)
- 7. 12 July 2023 NCE 7 The floor in a machine company The floor in a soft drink plant Question: Where do you prefer to work? Which floor seems better in control? Our ambition and challenge (look to other industries)
- 8. 12 July 2023 NCE 8 So what is TPM? Found in Japan after WWII No money, a broken country “We cannot afford losses” “We cannot afford investments” The only asset we have is people Principle= working smarter Working with structure step by step Work with improvement teams: Kaizen TPM= Total Performance Management
- 9. 12 July 2023 9 9 9 TPM : A manufacturing management model... Safe working environment High quality product High flexibility and freshness Process stability and capability Competitive costs Learning Organisation Total Performance Management: “Maximizing the use of resources through elimination of waste” Engaging the hearts and minds of all people to create a continuous improvement culture
- 10. 12 July 2023 NCE 11 Improving equipment reliability through equipment care ... Autonomous Maintenance Planned Maintenance Education & Training Focused Improvement … with 9 integrated pillars Early Management Quality Management Office Safety, Health and Environment A step by step process for improving facility maintenance ... Focused knowledge and capability building ... Structured method to identify and prevent problems ... Design and implementation of new equipment ... Creating a system incapable of producing quality defects ... Lean and error free business processes ... Elimination of unsafe behaviors and conditions ... Lean Factory Lean thinking in Manufacturing ...
- 11. 12 July 2023 NCE 12 TPM Full implementation takes years but delivers short-term results 0 1 2 3 4 5 6 7 8 9 10 11 12 Phase 0 Phase 1 Phase 2 Phase 3 Phase 4 Consolidate TPM and Raise Levels for JIPM PM Prize Launch Safety, Health, and Environment Pillar Formally Announce Decision to Introduce TPM Preparation Create TPM Promotion Organization Establish TPM Basic Policy and Goals Draft Operational Master Plan Expand the Reliability Pillars (AM, PM, FI and E&T) to Next Lines Kick Off TPM Initiative Launch Early Management Pillar for New Products and Equipment Launch Quality Management Pillar Launch LEAN factory and Office pillar Conduct TPM Introductory Education, Begin Pilot Line, Launch AM, PM, FI, ET 8 months 26 – 32 months 38 – 50 months 50 – 62 months Continual Breaking the 12 TPM Implementation Steps into “Maturity Phases” allows for easier corporate governance and standardized progression for an entire factory and across various markets. Cumulative conclusion time (Indicative times)
- 12. 12 July 2023 NCE 13 We are implementing the TPM Methodology to... Learning, strengthening, competing and surviving (The learning Organization) MACHINE MAN METHOD MATERIAL Restore and extract knowledge Re-education Makes people more pro-active Stabilizes and creates reliability Garantees quality at competitive costs Reliability Pró Activity Increase capability Satisfied Customer (Zero Defect) Lean Production DMAIC Cycle ... guarantee equipment reliability and capability of processes.
- 13. 12 July 2023 NCE 14 ... reach the manufacturing goals that are lined up with the business objectives. We are implementing the TPM Methodology to...
- 14. 12 July 2023 NCE 15 ... promote the participation of all the areas through the pillars. TPM GLOBE BE Education & Training Autonomous Maintenance Planned Maintenance Focused Improvement We are implementing the TPM Methodology to...
- 15. 12 July 2023 NCE 16 ... develop knowledge to enable people toward preventive actions and continuous improvement. We are implementing the TPM Methodology to...
- 16. 12 July 2023 NCE 17 ...maximize the use of the industrial assets guaranteeing the generation of high-quality products and competitive costs. STABILITY & RELIABILITY We are implementing the TPM Methodology to...
- 17. 12 July 2023 NCE 18