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Drag Reduction using Micro-channels
Prepared by:
Ahmed Maher Yehia Hazem M. El-Bolqeeny
Tarek M. El-Gendy

 1. Introduction
 2. Validation
 3. Case Study
 4. Fabrication
Contents

 1.1 Why Drag Reduction?
 1.2 Drag Reduction Techniques
1.2.1 Why Passive Technique?
 1.3 Literature Review
 1.4 What we are up to
1. Introduction

• Fuel Consumption
- Cost
- Environmental Impact
- Non-renewable
• Growing Energy Demand
- Enhancing Renewable Energy
1.1 Why Drag Reduction?

1.1 Why Drag Reduction?

1.2 Drag Reduction Techniques
 Altering Fluid Flow
 Energy Input
- Ex:
Flow and Wall Oscillations
 Geometrical
Modifications
 No Energy Input
- Ex:
Riblets
(Our Point of interest)
Active Technique Passive Technique

• Simple
• Easy to fabricate and simulate
• Reasonable Efficiency (5:18%)
• No Feedback Control is needed
1.2.1 Why Passive Technique?

 Outstanding work
1.3 Literature Review
Kline et al. 1967 Walsh 1983
Bechert et al. 1997 Lee & Lee 2001

1.3 Literature Review
Bechert et al. 1997 & 2000 Lee & Lee 2001

1.4 What we are up to
Wind Turbine Blade
Conditions and Riblets
Geometry
Effectiveness
Validation

 2.1 Case Description
 2.2 Analytical Solution
 2.3 Numerical Solution
 2.4 Results
2. Validation

 Smooth Flat Plate
- Characteristic Length = 1 m
- Fluid: Air with Density = 1.225 kg/m3
- Viscosity = 1.8 * 10-5 kg/m.s
- Free Stream Velocity = 30 m/s
- No Slip Condition Wall
2.1 Case Description

 For a smooth flat plate:
Total Drag Coeff. = Skin Drag Coeff.
𝐶𝑓 =
1
𝐿 0
𝐿
𝐶𝑓,𝑥 𝑑𝑥
𝐶𝑓,𝑥 =
0.059
𝑅𝑒 𝑥
1
5
Hence,
Cf = 4.05 * 10-3
2.2 Analytical Solution
The Target Value

 Calculating The Boundary Layer Thickness:
δ ~ 0.02 m
• Inlet Height = 5δ = 0.1 m
2.3 Numerical Solution

 Mesh Generation
• The Lower Face (L*V2) • The Upper Face (L*V1)
2.3 Numerical Solution

2.3 Numerical Soultion
 Identifying The First
Layer Thickness
 The Desired y+ Value
 k-ε Realizable with
Enhanced Wall
Treatment (Why?)

2.4 Results
 Cf from FLUENT =
4.09 * 10-3
Relative Error ~
0.99%

 3.1 Our Case State
 3.2 Dimensions & Boundary Conditions
 3.3 Case Assumptions
 3.4 Results
3. Case Study

 The Airfoil DU 96-W-180
 Re = 2.2*106
 Conditions at 40% of Chord Length (C = 1 m)
δ ~ 0.009 m U∞ = 32 m/s
3.1 Our Case State

3.2 Dimensions & B.C.
 Domain 1 cm * 1 cm
 A. Inlet
• Velocity Inlet
• Height = 1 cm
 B,C. Outlets
• Pressure Outlets
• Length = 1 cm (each)
 D. Wall
• 8 Grooves, Square 100*100 μm
(Why?), 200 μm apart
• No Slip Condition

 2D Problem (How?)
 Steady State (How?)
 Pressure Based Model
 Adiabatic Flow
 Continuum Flow
 Newtonian Fluid
3.3 Case Assumptions

3.4 Results
Plate with Micro-Channels Smooth Plate

3.4 Results
Plate with Micro-Channels Smooth plate

Smooth PlatePlate with Micro-Channels
0.000137004560.00012741518Viscous drag coeff.
05.0308696 * 10-6Pressure drag coeff.
0.000137004560.00013244605Total drag coeff.
3.4 Results
Benefits
7.53% Skin Friction Reduction
3.44% Total Drag Reduction

 Soft Lithography
 PDMS
• Making Up
• Degasification
 Spin Coater
 Curing
4. Fabrication

4. Fabrication
Our Simplified Prototype

4. Fabrication
Vacuum Oven Spin Coater

Thank You For Your
Attention
Any Questions?

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Applications of Microfluidics in Renewable Energy

  • 1. Drag Reduction using Micro-channels Prepared by: Ahmed Maher Yehia Hazem M. El-Bolqeeny Tarek M. El-Gendy
  • 2.   1. Introduction  2. Validation  3. Case Study  4. Fabrication Contents
  • 3.   1.1 Why Drag Reduction?  1.2 Drag Reduction Techniques 1.2.1 Why Passive Technique?  1.3 Literature Review  1.4 What we are up to 1. Introduction
  • 4.  • Fuel Consumption - Cost - Environmental Impact - Non-renewable • Growing Energy Demand - Enhancing Renewable Energy 1.1 Why Drag Reduction?
  • 5.  1.1 Why Drag Reduction?
  • 6.  1.2 Drag Reduction Techniques  Altering Fluid Flow  Energy Input - Ex: Flow and Wall Oscillations  Geometrical Modifications  No Energy Input - Ex: Riblets (Our Point of interest) Active Technique Passive Technique
  • 7.  • Simple • Easy to fabricate and simulate • Reasonable Efficiency (5:18%) • No Feedback Control is needed 1.2.1 Why Passive Technique?
  • 8.   Outstanding work 1.3 Literature Review Kline et al. 1967 Walsh 1983 Bechert et al. 1997 Lee & Lee 2001
  • 9.  1.3 Literature Review Bechert et al. 1997 & 2000 Lee & Lee 2001
  • 10.  1.4 What we are up to Wind Turbine Blade Conditions and Riblets Geometry Effectiveness Validation
  • 11.   2.1 Case Description  2.2 Analytical Solution  2.3 Numerical Solution  2.4 Results 2. Validation
  • 12.   Smooth Flat Plate - Characteristic Length = 1 m - Fluid: Air with Density = 1.225 kg/m3 - Viscosity = 1.8 * 10-5 kg/m.s - Free Stream Velocity = 30 m/s - No Slip Condition Wall 2.1 Case Description
  • 13.   For a smooth flat plate: Total Drag Coeff. = Skin Drag Coeff. 𝐶𝑓 = 1 𝐿 0 𝐿 𝐶𝑓,𝑥 𝑑𝑥 𝐶𝑓,𝑥 = 0.059 𝑅𝑒 𝑥 1 5 Hence, Cf = 4.05 * 10-3 2.2 Analytical Solution The Target Value
  • 14.   Calculating The Boundary Layer Thickness: δ ~ 0.02 m • Inlet Height = 5δ = 0.1 m 2.3 Numerical Solution
  • 15.   Mesh Generation • The Lower Face (L*V2) • The Upper Face (L*V1) 2.3 Numerical Solution
  • 16.  2.3 Numerical Soultion  Identifying The First Layer Thickness  The Desired y+ Value  k-ε Realizable with Enhanced Wall Treatment (Why?)
  • 17.  2.4 Results  Cf from FLUENT = 4.09 * 10-3 Relative Error ~ 0.99%
  • 18.   3.1 Our Case State  3.2 Dimensions & Boundary Conditions  3.3 Case Assumptions  3.4 Results 3. Case Study
  • 19.   The Airfoil DU 96-W-180  Re = 2.2*106  Conditions at 40% of Chord Length (C = 1 m) δ ~ 0.009 m U∞ = 32 m/s 3.1 Our Case State
  • 20.  3.2 Dimensions & B.C.  Domain 1 cm * 1 cm  A. Inlet • Velocity Inlet • Height = 1 cm  B,C. Outlets • Pressure Outlets • Length = 1 cm (each)  D. Wall • 8 Grooves, Square 100*100 μm (Why?), 200 μm apart • No Slip Condition
  • 21.   2D Problem (How?)  Steady State (How?)  Pressure Based Model  Adiabatic Flow  Continuum Flow  Newtonian Fluid 3.3 Case Assumptions
  • 22.  3.4 Results Plate with Micro-Channels Smooth Plate
  • 23.  3.4 Results Plate with Micro-Channels Smooth plate
  • 24.  Smooth PlatePlate with Micro-Channels 0.000137004560.00012741518Viscous drag coeff. 05.0308696 * 10-6Pressure drag coeff. 0.000137004560.00013244605Total drag coeff. 3.4 Results Benefits 7.53% Skin Friction Reduction 3.44% Total Drag Reduction
  • 25.   Soft Lithography  PDMS • Making Up • Degasification  Spin Coater  Curing 4. Fabrication
  • 28.  Thank You For Your Attention Any Questions?