Koch Modular Process Systems
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Koch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP that specializes in designing and constructing modular mass transfer systems for the chemical processing industry, serving sectors such as pharmaceuticals and petrochemicals. The company offers a range of services including process design, equipment design, and pilot plant testing, with a focus on high-quality products and technical expertise. KMPS utilizes modular construction techniques to optimize efficiency, reduce construction time, and ensure safety during the building and installation processes.
Koch Modular Process Systems
- 1. Telephone: (201) 267-8670 www.modularprocess.com KOCH MODULAR PROCESS SYSTEMS 45 Eisenhower Drive, Suite 350, Paramus, NJ 07652 | Tel: (201) 267-8670 | Fax: (201) 368-8989 | www.modularprocess.com COMPANY INTRODUCTION
- 2. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Overview Koch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP, one of the world's most prominent suppliers of mass transfer equipment. Koch-Glitsch's parent company is Koch Industries, one of the largest privately held corporations in the United States. For over 20 years KMPS has successfully designed and constructed mass transfer systems for the worldwide Chemical Processing Industry. Our customer’s rely upon KMPS for our quality products and technical expertise. 2
- 3. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Areas of Process Design Expertise Continuous Distillation Liquid-Liquid Extraction Azeotropic Distillation Gas Absorption Extractive Distillation Reaction Kinetics Batch Distillation Reactive Distillation Steam Stripping Process Chemistry High Vacuum Distillation Shell and Tube Exchangers 3 We serve the Chemical, Electronics, Biofuel, Biochemical, Pharmaceutical, Petrochemical, Specialty Chemical and Flavor & Fragrance industries.
- 4. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Products & Services Customer Inquiry Data Startup Assistance and Training Process Development (In Collaboration with Client’s Engineers and Scientists) Material Balance, PFD’s, Unit Operation Selection, Process Simulation Process Design Equipment Design, P&ID’s, Equipment General Arrangement Detailed Engineering Equipment, Piping, Structural, Electrical, Instrumentation & Controls Construction Modular System Specialists in Process Design and Construction of Modular Mass Transfer Systems for the Chemical Processing Industry. Pilot Plant Testing (If Required) 4
- 5. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Who We Are Chemical Engineers Other Engineers Process Mechanical Project Civil / Structural Control & Automation Electrical Business Development Instrumentation Design Drafting Other Technical Piping Design Pilot Plant Operations Vessel Analytical Chemist Structural Quality Control Process / P&ID 5
- 6. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Past Modular System Projects: KMPS projects range from pilot scale to commercial scale and from single mass transfer unit operations to complete raw-materials-in to finished-products-out scopes of supply. • Complete process plant for the production of electronics grade silane. • High Vacuum Separation of Citrus Oils, Mint Oils and Food, Flavor & Fragrance Products. • Purification of Pharmaceutical Intermediates and Solvent Recovery • Recovery and Purification of hydrocarbons from Bio-fermenters. • Purification of Alcohols from Biomass Reactor. • Biodiesel Purification. • Removal of Carbon Dioxide from Syngas and Flue Gas • Light Ends Purification for Petrochemical Industry. 6
- 7. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction: Scope of Supply 7 Pre-fabricated to the maximum extent possible: All equipment, piping, instrumentation, electrical, controls, insulation and safety systems fabricated and pre- installed within structural steel frames. System is constructed off-site and shipped via roadway.
- 8. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction: Benefits 8 Lump Sum Fixed Price Single Source Responsibility Complete packaged system with mechanical and performance warranties.
- 9. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction: Benefits (Continued) 9 Schedule Compression: Construction proceeds while waiting for permits. Construction is performed in a controlled indoor environment Plant site interruption is minimized; a benefit to production and safety.
- 10. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction: Constraints As the modules are shipped via roadway, height, length, width and weight on truck constraints exists. General constraints to facilitate transportation: Modular system footprint : 12’ x 14’ Modular system height: 70’ – 80’ Modular system weight: Less than 50 tons *Greater system heights and weights can be transported, but generally represent step changes in transportation costs and permitting challenges. 10
- 11. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction: Constraints (Continued) Given the modular system structural steel frame size limitations presented above: The maximum equipment (column, reactor, heat exchanger) diameter that readily fits within a module, allowing for adequate maintenance and operations access is nominally 6’-0”. The following slides present the multiple hybrid approaches wherein modular construction may be utilized for various equipment sizes and process applications. 11
- 12. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Tradition Modular Construction: All equipment and piping readily accommodated within the confines of the structural steel frames. Commercial Scale System Pilot Scale System 12
- 13. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction Hybrid: Free standing column with balance of equipment and piping installed within structural steel frames. 13
- 14. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction Hybrid: Combination of freestanding column and nominal 120’ columns penetrating vertically beyond the structural steel frames. 14
- 15. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction Hybrid: Two vertical frames with spliced design to accommodate nominally 120’ tall column. All piping and equipment transversing the two vertical modules mates via flanged connections upon installation. 15
- 16. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Modular Construction Hybrid: System designed with for field installation of siding and roof enclosure. 16 -->
- 17. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Transportation: Via Roadway 17
- 18. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Transportation: Via Ocean 18
- 19. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Module Installation: Via Lead and Tailing Crane 19
- 20. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G Telephone: (201) 267-8670 www.modularprocess.com Thank You! 20
Editor's Notes
- #7: Taken from the website – different from original presentation