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Engineering for Performance
       Improvement

 Kevin Taylor - Research Program Chair
 Colin Cole - Research Program Leader

  R3 –Engineering and Safety Program
        CRC for Rail Innovation

               Established and Supported under Australia’s
               Cooperative Research Centres Programme
Key Project Areas


Level Crossing Research
Condition Monitoring
New Methods and Products
Why Railway Level Crossings

 Statistics
Railway Level Crossings

R3 associated projects include:
  Evaluating Cost-effective Railway
             Cost-
  Level Crossing (RLX) Protection
  Systems
Future Projects to include:
  Video Camera Trials
  Safety Database with RLX
  compartment
Affordable Railway Level Crossing
     (RLX) Protection Systems

Active protection: AUD$200,000 -
AUD$300,000 per RLX
         ,     p
Upgrades = AUD$1.2 to AUD$1.8
billion
billi
Alternative low cost protection
systems available worldwide
Potentially
P t ti ll 50 systems th t meet
                 t    that     t
requirements but need evaluation
Video Cameras

Visual data available from train
driver perspective
       p p
Video cameras will be placed on
trains th t transit hi h d
t i that t       it high density
                             it
RLX
Images will be used to assess
behaviours
  Leads to protective measures
National Rail Safety Database
 Demand for a national Rail
 Industry Safety database
   RLX incidents will be included
 Senior Industry working group
 formed to shape database future
   Two preferred options
 CRC working closely with
 Industry to determine
 requirements.
     i       t
New Methods and Products

Improved Insulated Rail Joints
Rail Squat Management
Best Practice Rail Grinding
Improved Insulated Joints
      Deliverables
      D li    bl
New G
N    Generation IRJ A
            ti       Average
life 50%, Variability 50%

Railways in Australia Spend
approx $35million per year
associated with rail joint
maintenance and inspection
Improved Insulated Joints
      Deliverables
      D li    bl
New G
N    Generation IRJ A
            ti       Average
life 50%, Variability 50%

Railways in Australia Spend
approx $35million per year
associated with rail joint
maintenance and inspection
Rail Squat Management
        Deliverables
        D li    bl
Rules for
R l f avoiding conditions of
               idi      diti     f
squat formation ,Models for
predicting initiation and growth
                          growth,
Manuals, NDI methods,
Management strategies

Costs associated with Rail Squats
Railways in Australia Spend are
approx $5million per year with
problems escalating
Rail Squat Management
      Deliverables
      D li    bl
Best Practice Rail Grinding
       Deliverables
       D li    bl
Intelligent combining of i
I t lli   t    bi i    f inspection
                               ti
data, Automated grinding decision
making,
making Predicting the RCF crack
depth and patterns

Estimated savings of $25million per
year may be possible from better
management of rail grinding.
Best Practice Rail Grinding
       Deliverables
       D li    bl
Intelligent combining of i
I t lli   t    bi i    f inspection
                               ti
data, Automated grinding decision
making,
making Predicting the RCF crack
depth and patterns

Estimated savings of $25million per
year may be possible from better
management of rail grinding.
Condition Based Maintenance
            Deliverables
            D li    bl
Non-destructive assessment of ballast
 on-
   condition
   Making available technologies usable


Short Rail Defects
   Defects measured and prioritised –
   value adding to existing measurement
   systems
Condition Based Maintenance
            Deliverables
            D li    bl
Non-destructive assessment of ballast
 on-
   condition
   Making available technologies usable


Short Rail Defects
   Defects measured and prioritised –
   value adding to existing measurement
   systems
Future Projects

More Emphasis o Energy a d
 oe      p as s on    e gy and
 Emissions
  Hybrid locomotive options,
  H brid locomoti e options Train
Energy optimisation

Continued Emphasis on
Maintenance and Asset issues
  Concrete sleeper life, Condition
monitoring, Life cycle costs
Future Projects
                  j

Continued Emphasis on safety
 Wayside worker safety RLX
                safety, RLX,
Crashworthiness

More Suburban Rail Projects
 o e Subu ba    a     ojects
 Passenger access design
End f P
E d of Presentation
             t ti

    Questions
       and
    Discussion

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Engineering for Performance Improving

  • 1. Engineering for Performance Improvement Kevin Taylor - Research Program Chair Colin Cole - Research Program Leader R3 –Engineering and Safety Program CRC for Rail Innovation Established and Supported under Australia’s Cooperative Research Centres Programme
  • 2. Key Project Areas Level Crossing Research Condition Monitoring New Methods and Products
  • 3. Why Railway Level Crossings Statistics
  • 4. Railway Level Crossings R3 associated projects include: Evaluating Cost-effective Railway Cost- Level Crossing (RLX) Protection Systems Future Projects to include: Video Camera Trials Safety Database with RLX compartment
  • 5. Affordable Railway Level Crossing (RLX) Protection Systems Active protection: AUD$200,000 - AUD$300,000 per RLX , p Upgrades = AUD$1.2 to AUD$1.8 billion billi Alternative low cost protection systems available worldwide Potentially P t ti ll 50 systems th t meet t that t requirements but need evaluation
  • 6. Video Cameras Visual data available from train driver perspective p p Video cameras will be placed on trains th t transit hi h d t i that t it high density it RLX Images will be used to assess behaviours Leads to protective measures
  • 7. National Rail Safety Database Demand for a national Rail Industry Safety database RLX incidents will be included Senior Industry working group formed to shape database future Two preferred options CRC working closely with Industry to determine requirements. i t
  • 8. New Methods and Products Improved Insulated Rail Joints Rail Squat Management Best Practice Rail Grinding
  • 9. Improved Insulated Joints Deliverables D li bl New G N Generation IRJ A ti Average life 50%, Variability 50% Railways in Australia Spend approx $35million per year associated with rail joint maintenance and inspection
  • 10. Improved Insulated Joints Deliverables D li bl New G N Generation IRJ A ti Average life 50%, Variability 50% Railways in Australia Spend approx $35million per year associated with rail joint maintenance and inspection
  • 11. Rail Squat Management Deliverables D li bl Rules for R l f avoiding conditions of idi diti f squat formation ,Models for predicting initiation and growth growth, Manuals, NDI methods, Management strategies Costs associated with Rail Squats Railways in Australia Spend are approx $5million per year with problems escalating
  • 12. Rail Squat Management Deliverables D li bl
  • 13. Best Practice Rail Grinding Deliverables D li bl Intelligent combining of i I t lli t bi i f inspection ti data, Automated grinding decision making, making Predicting the RCF crack depth and patterns Estimated savings of $25million per year may be possible from better management of rail grinding.
  • 14. Best Practice Rail Grinding Deliverables D li bl Intelligent combining of i I t lli t bi i f inspection ti data, Automated grinding decision making, making Predicting the RCF crack depth and patterns Estimated savings of $25million per year may be possible from better management of rail grinding.
  • 15. Condition Based Maintenance Deliverables D li bl Non-destructive assessment of ballast on- condition Making available technologies usable Short Rail Defects Defects measured and prioritised – value adding to existing measurement systems
  • 16. Condition Based Maintenance Deliverables D li bl Non-destructive assessment of ballast on- condition Making available technologies usable Short Rail Defects Defects measured and prioritised – value adding to existing measurement systems
  • 17. Future Projects More Emphasis o Energy a d oe p as s on e gy and Emissions Hybrid locomotive options, H brid locomoti e options Train Energy optimisation Continued Emphasis on Maintenance and Asset issues Concrete sleeper life, Condition monitoring, Life cycle costs
  • 18. Future Projects j Continued Emphasis on safety Wayside worker safety RLX safety, RLX, Crashworthiness More Suburban Rail Projects o e Subu ba a ojects Passenger access design
  • 19. End f P E d of Presentation t ti Questions and Discussion