Standard application for Value Stream Simulation
- 1. Mit Sicherheit die Richtige Entscheidung www.isilog.dee
- 2. Our offer Simulation of complex systems Visualization Materialflow Simulation Virtual Commissioning Sales Planning Commissioning Software and engineering services www.isilog.dee
- 3. Customers Automotive, Aerospace, Logistics, Machine Building www.isilog.dee
- 4. Our Business From supply chain to detailed automation Supply Chain Simulation with Plant Simulation Virtual Commissioning Connection of NX (CAD) and real PLC www.isilog.dee
- 5. Value Stream Mapping Definition Value stream mapping is a lean manufacturing technique used to analyze and design the flow of materials and information required to bring a product or service to a consumer. At Toyota, where the technique originated, it is known as "material and information flow mapping". It an be applied to nearly any value chain www.isilog.dee
- 6. Value Stream Mapping Is normally done in workshops using paper or flowcharting software www.isilog.dee
- 7. Value Stream Mapping Better and standardized processes Identification of waste (muda) Customer oriented capacity Less inventory – shorter lead times Standardization of process and information flow www.isilog.dee
- 8. Areas of simulation Detail levels and questions Source, Deliver, Transport? Supply Chain Capacity, Material flow, Storage? Factory Personnel and Production / Assembly Line piece flow control? Machine / Process Cycle time and automation? Source: Wikipedia www.isilog.dee
- 9. ZF Friedrichshafen AG (ZF Group) ZF Friedrichshafen AG develops, produces and services driveline and chassis technologies around the world. It ranks high on the list of leading automotive suppliers. About 64.600 Employees and production sites all around the world. www.isilog.dee
- 10. Value Stream Simulation Starting situation at ZF ZF was highly experienced in the use of Value Stream Mapping in internal consultancy project A good Siemens PLM Plant Simulation solution, based on an Excel font-end, was existing About 50 projects where done per year www.isilog.dee
- 11. Value Stream Simulation ZF project example www.isilog.dee
- 12. Value Stream Simulation Reasons to rebuild a new solution based on SN Need for a reliable, comfortable, modern user frontend New functions (Warehouse, MRP, more Kanban strategies) Scenario queue and scenario comparison Big company issues (Database, User settings …) www.isilog.dee
- 13. A generic solution Models are build buy non simulation experts Project Project Project Project Project Project Project One SN interface Value stream + project specific data Results Configuration data One model Generic Simulation Model www.isilog.dee
- 14. Technical challenges to do the ZF project with SN Special user interface demands (easy to use value stream editor) Single Database (we are not allowed to generate multiple database on the centralized server) Variability in result data due to the generic approach need for multiple filters www.isilog.dee
- 15. Challenges Value stream editor – realized as a C# plugin www.isilog.dee
- 16. Challenges Multiple filters – new function in SN www.isilog.dee
- 17. Summary Advantages of ZF’s generic solution Dynamical Dimensioning of - Supermarkets and warehouses - Machine capacity - Kanban loops (number of cards) Standardized value streams - feasible processes - based on standard objects Reliable technical solution - Simulation in workshops by non-experts - users, scenarios, database www.isilog.dee
- 18. Contact Thomas Strigl Geschäftsführer | Manager iSILOG GmbH | Rheinstraße 219| 76532 Baden-Baden Tel.: +49 7221 996578-10 | Fax: +49 7221 996578-99 Mobil: +49 177 337 2722 thomas.strigl@isilog.de | www.isilog.de Lars-Boris Böttcher Leiter Technischer Vertrieb | Sales Manager iSILOG GmbH | Heinrich-Hertz-Str.3 | 63303 Dreieich Tel.: +49 6103 48577-25 | Fax: +49 6103 48577-19 Mobil: +49 157 74112546 boettcher@isilog.de | www.isilog.de www.isilog.dee