IRJET- Auto Earth System for HV Test Set Up for Transformer in Application of Circuit Breaker

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2779
AUTO EARTH SYSTEM FOR HV TEST SET UP FOR TRANSFORMER IN
APPLICATION OF CIRCUIT BREAKER
Kiran Dahale1, Prof. N.B. Shaikh2
1Student, Department of Electrical Engineering, SVIT College, Nasik, Maharashtra, India.
2 Professor, Head of department, Department of Electrical Engineering, SVIT College, Nasik, Maharashtra, India.
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Abstract – Everyone needs better and safe work place for
these reason we choose HV test set up inswitchgearindustries,
to provide such a type of safety we used automatic system for
earthing in HV set up. While performing H.V. test we found
some drawbacks in old system to overcome such drawbacks
we improve old system with automatic earth system for high
voltage test on equipment such as circuit breakers. The main
objective of project is to known the human safety by using
Auto Earth system for H.V test set up by using transformer,
automotive set up for auto earth and its control panel .We
used the automatic controlling system to the operation that
enhance performance and human safety. This paper gives an
overview of the Equipments for automatic testingsystemhigh
voltage test of circuit breaker i.e. Insulation test, VI and
insulator. So, proper implementation of testing is essential.
Key Words: Safety, replace HV test set up with auto set up,
Transformer, Earthing, HV test, voltmeter, ammeter, timer,
switches ,CB, etc
1. INTRODUCTION
Today in the rapid competition of industries to get the best
quality of the product in the minimum required time is the
main aim of the industries. To get the best quality and
maximum production most advanced machine to maintain
their performance is the real requirement of the industries.
Any material equipment is come in market place that they
should be well test and it’s confirm to quality. It shall be
comes by performing special tests. In this study we will see
various test performed on switchgear system in HV test on
materials that we know equipment capability. These tests
are for the purpose of revealing faults in material or
construction. They do not impair the properties and
reliability of test object. The test shall be made whenever
reasonably practicable at manufactured, to ensure that the
product is in accordance with equipment on which the tests
have been pass by following test as standard comprise_
1) Dielectric test in main circuit i.e. H.V. Test.
2) Mechanical Operation Test.
3) Test on Auxiliary and Control Circuit.
4) Measurement of Resistance of Main Circuit.
5) Design and Visual Check.
The main aim of our project is to ensure humansafetyalsoin
high voltage and increase capable production in market
place.
2. LITERATURE SURVEY:
As we perform different types of tests on equipments to
withstand in system voltage and to give better significance
for the system operation.
In the high voltage test earthing was provided in manual
ways so there is no safety for operator. Also, to change
earthing method after high voltage is manual to automatic.
This test is very dangerous for human safety, because we
have to apply high voltage on that testing jobs for withstand
time and that get result equipment should remain sustain
and withstand that voltage also we found leakages current
present in the system during operation.
To apply this high voltage in mention time after performing
test we have observed that there is leakage present in
system to discharge manual operation required which is
unsafe to overcome that case we install autoearthingsystem
with discharge rod for safe operations.
This earthing discharge is automatic work, after performing
the high voltage test or withstand test the discharge rod is
mechanically coupled with motor shaft and aftertestdone is
automatically discharge surge by earthing rod connected
through an transformer earthing.
3. PROBLEM STATEMENT:
After High Voltage Test, Earthing to be used in manual
condition and this is not satisfied. Because in the set up
equipment the leakage current is present in the body and if
the operator unconditionally touches the body he will get
severe shock. Hence to avoid such accidents auto earthing is
essential. To avoid unsafe practice we have converted
manual earth into auto earth.
4. METHODOLOGY:
Why earthing is required?
From the project point of view, after conducting the HV test.
There is leakage potential charge present in the circuit
breaker that may result shock.
Earthing is nothing but its discharge present leakage
potential through the conducting body and protect system
and operator from shock.Inthisprojectleakagerequirement

of earthing purpose is that due to earthing provision the
present leakage potential charges are discharge by using
copper insulating rod. It persists to human safety. Also the
earthing system provide return path for discharging fault
current and discharge currents/voltages from the earthed
points of earthing switches, surge arrester, etc. These parts
are connected to the underground earthing system by solid
or flexible earthing conductors of adequate short time
current carrying capability and low resistance.
BLOCK DIAGRAM OFAUTO EARTHSYSTEMFORHVTEST
SET UP.
From the above block diagram shows that there are three
important blocks that is voltage variac, and twoblocksareof
step up transformers.
230V A.C supply given to the voltage variac.
Voltage Variac:
Voltage variac changes the voltage limit from zero volt to
230V. This voltage variac is connectedwiththeSmall step up
transformer.
Step up Transformer (230V-500V):
The important work of this transformer is that tostepupthe
incoming 230V obtain from variac to 500V and transferred
towards connected second step up transformer.
Step up Transformer (500V-100KV):
The main purpose of this transformer is step up the
incoming 500V into high voltage up to 100KV.In this the
systematic turning ratios arrangement is made that’s helps
to check the circuit breakers at different voltage levels. With
the help of this transformer H.V testing is carried out also
auto earthing set up is installed on this transformer.
WHAT IS HIGH VOLTAGE TEST?
High voltage test which is also called as dielectric
withstanding test (DWV) test verifies that the insulationof a
product or component is sufficient to protect the operator
from electrical shock. High voltage is applied between a
products current carrying conductors and its metallic
shielding. High voltage test is a term given to a class of
electrical safety testing instruments used to verify electrical
insulation in finished appliances, cables and other wired
assemblies, printed circuit boards, electric motor and
transformers. The product will be safe to use under normal
operating conditions hence the name as HV Test.
Select the test voltage based on system voltage of unit
under test as below table-
5. RECOMMENDATION:
Auto earth system for high voltage test set up for
transformer. This project is basically manual to automatic
based. We start our project by performing the HV test.While
performing the HV test we found that the potential charge is
present in the breaker due to that potential charge if the
operator unconditionally touches to the breaker. He will get
the severe shock.
Hence, to overcome this condition wethoughtthatinsteadof
manual earthing, we have provide safety ways for earthing
or discharging the potential charge. We have implemented
an auto earthing system which is helpful to eliminate the
accidental chances during and after the HV test.
6. IMPLEMENTATION:
To implement the automatic earthing system we used the
motorized set up attached with the insulating rod with
copper strip, which is coupled to the operating shaft of
motor that insulating rod length is nearly equal to HV
terminal which is set up and the transformer.
To control the operation of that discharging rod to provide
mechanical gear system, that moves the rod clockwise and
anticlockwise. Also we used a limit switches to limit the
direction of rod during operation. We also provide small
control circuit to control the motordirectionsuchasforward
and reverse directions.
By using auto earthing system we perform a HV test without
getting any manual effort(humanefforts)fordischargingthe
potential in the system after conducting HV test as in fault
condition.
Due to this implementation HV test performs is safe and
shock proffer. Also it reduce the time consumption for the
HV test which is beneficial to increases the productivity. So
that the implementation in HV test set up i.e. auto earthing
system operate successfully with more advantages than the
older system.
System Voltage Test voltage
3.3Kv 10Kv
6.6Kv 20Kv
11Kv 28Kv
22Kv 50Kv
33Kv 70Kv

Fig. Auto Earth System for HV test set up.
7. ADVANTGES:
1) Eliminate manual earthing after H.V. test.
2) Enhance safety practice by using auto earthing setup.
3) Automatic discharge of main H.V. terminals if any fault
occurs.
4) Human safety.
5) Quick Response.
6) More efficient.
7) Job Test cycle increase.
8) Auto discharge hence protection of equipments through
surges.
9) Actual testing time reduces.
8. DISADVANTAGES:
1) Costly affairs.
2) Due to motor failure earthing rod is not get proper
discharge.
9. CONCLUSIONS:
Safety is prime responsibility in Industry to avoid fatal
accidents. In this paper we have implement auto system
from manual earthing after HV test done by person or any
fault occurs during test. These types of test have a chance of
accident in different forms considering potential charge
available in system.
Hence, with respect to avoid manual intervention we have
implemented auto earth system consideration safety and
fulfill desired operation to discharge potential charge in the
system after HV test.
REFERENCES
[1] High Voltage system and their development in marine
field by Janaka, Director (Engineering), Hindustan
Institute of Maritime Training, Chennai.
[2] Thompson. Nicola Regional District, Safety Manual:
Electrical Safety. January2017
[3] High Voltage Safety ,Antwerp Maritime Academy
[4] KHANA Published ISBN, Switchgear Protection And
Power Systems By Sunil S. Rao. The Technical Writer’s
Handbook. Indian: University science.
[5] C.L. WADHWA, High Voltage Engineering New Delhi,
January 1994. The Technical Writer’s Handbook. Indian
and Foreign: University science.
BIOGRAPHIES:
U.G.Student, Electrical
Engineering, SVIT, Nasik,
Maharashtra, India.
Prof. N.B. Shaikh, Head of dept,
Electrical Engineering dept, SVIT,
Nasik, Maharashtra, India.

IRJET- Auto Earth System for HV Test Set Up for Transformer in Application of Circuit Breaker

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